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-   -   The cog-hub interface solution (https://www.bikeforums.net/singlespeed-fixed-gear/366623-cog-hub-interface-solution.html)

zip22 12-02-07 01:33 AM

steel is heavier, corrodes, and most importantly for manufacturers - is more costly to machine (pretty sure on that one, but our machinist friend could chime in)

wroomwroomoops 12-02-07 01:48 AM


Originally Posted by zip22 (Post 5729710)
steel is heavier, corrodes, and most importantly for manufacturers - is more costly to machine (pretty sure on that one, but our machinist friend could chime in)

Only the interface needs to be made of steel. That is, only the part where the splined sprocket would lay.

iamarapgod 12-02-07 05:01 AM


Originally Posted by wroomwroomoops (Post 5729737)
Only the interface needs to be made of steel. That is, only the part where the splined sprocket would lay.

and how do you join the alu and stl? 6 bolt disc is what's up.

diff_lock2 12-02-07 06:13 AM

For fixed gear i think the best way is the bolt on method, like for disk brakes.

I have not found a dual disk rear hub though. And i am sure it will cost tons, just cause its not mainstream.

Landgolier 12-02-07 09:38 AM


Originally Posted by wroomwroomoops (Post 5729737)
Only the interface needs to be made of steel. That is, only the part where the splined sprocket would lay.

And it attaches to the Al hub, so you've solved the problem of not wanting to have a steel-Al interface by creating the necessity of a steel-Al interface.

Fail.

wroomwroomoops 12-02-07 09:48 AM


Originally Posted by Landgolier (Post 5730583)
And it attaches to the Al hub, so you've solved the problem of not wanting to have a steel-Al interface by creating the necessity of a steel-Al interface.

Fail.

The necessity was to avoid using a threaded aluminum interface, which this design accomplishes. Forming a reliable Steel-Al interface in a factory is no technological problem. There are a million ways you can passivate aluminum and attach steel to it.

Landgolier 12-02-07 10:02 AM

Again, why not put whichever really good steel-Al interface you're planning on using directly on the cog? And once you've chosen how you're going to do that, what makes it better than the already industry standard ISO disc pattern?

vobopl 12-02-07 10:50 AM


Originally Posted by wroomwroomoops (Post 5729407)
Wait a second there: are you saying that a SRAM, BBB, Tiso, IRD or Suntour cassette fits more loosely to the freehub than a Shimano one? Or that they don't have the means (if they really had to reverse-engineer the specs, ludicrious as this would sound (it does)) to do precise measurements of a Shimano freehub? Any of these companies could afford a micrometer-precise measurement device. Heck, most could afford a SEM microscope for that matter, measure a group of 20 cassettes and get the specs. I don't think the problems lies in the precision of fitting.

If you want to argue that it's a worse solution than threaded because, hmmm... after a while it wold develop some play when used with a fixed hub, well, I actually don't know, that might happen. But the fitting tolerances, that's no issue at all.

Actually, My first fixed hub was fixing a splined freehub to the hub body ( image in the other thread). Yes, the play had developed between the cog and the cassette body. Widening the cog base and swapping the light alloy cassette for the steel one helped only so much.
You can not make the fit tight enough so the play doesn't develop and maintain the interchangeability.

humancongereel 12-02-07 11:30 AM


Originally Posted by LóFarkas (Post 5726773)
Standard splines just would not be fun for fixed because the back-and-forth motion tears stuff apart. i'm pretty sure it would strip (well, at leas develop lotsa play anyway) a lot easier than threads. It works for BMX as the drive force in only in one direction.
If you're going to deviate from the standard threaded solution, go bolt-on.

almost word for word what i was going to say.

humancongereel 12-02-07 11:33 AM


Originally Posted by diff_lock2 (Post 5730091)
For fixed gear i think the best way is the bolt on method, like for disk brakes.

I have not found a dual disk rear hub though. And i am sure it will cost tons, just cause its not mainstream.

why would you want double disc? you'd run fixed gear and a disc brake? sounds worse than drive side radial lacing.

Landgolier 12-02-07 11:40 AM


Originally Posted by humancongereel (Post 5731039)
why would you want double disc? you'd run fixed gear and a disc brake? sounds worse than drive side radial lacing.

Why would disc and fixed be bad, exactly?

Also, does anyone know what the stock "chainline" (as it were) for a rear disc brake is? I'm guessing it's wider than 42mm, so for a hub with ISO plates on both sides you'd need some kind of spacer to use it for fixed and disc (cyclocross/MTB madness) instead of just like a flipflop. Not a huge deal, tho.

Astronomical 12-02-07 11:57 AM


Originally Posted by humancongereel (Post 5731039)
why would you want double disc? you'd run fixed gear and a disc brake? sounds worse than drive side radial lacing.

I think he was trying for flip-flop-ability.

vobopl 12-02-07 11:58 AM


Originally Posted by Landgolier (Post 5731084)
Why would disc and fixed be bad, exactly?

Also, does anyone know what the stock "chainline" (as it were) for a rear disc brake is? I'm guessing it's wider than 42mm, so for a hub with ISO plates on both sides you'd need some kind of spacer to use it for fixed and disc (cyclocross/MTB madness) instead of just like a flipflop. Not a huge deal, tho.

Standard for the front is below 41 measured to the interface plane giving perfect chainline for cogs of about 2.5 mm thickenss. The rear is closer to 47, though, which has its advantages, too ( outer ring in road duble)

humancongereel 12-02-07 12:11 PM

@astronomical

flip flop, makes sense.

@landgolier
wouldn't fixed and disc put too much stress on the hub?

Landgolier 12-02-07 12:23 PM


Originally Posted by humancongereel (Post 5731217)
@landgolier
wouldn't fixed and disc put too much stress on the hub?

How would it be more stress than geared and disc?

stronzo 12-02-07 12:25 PM


Originally Posted by queerpunk (Post 5722771)
there's talk of "solutions without problems," and unlike some other developments, this is one of them.

agreed. keep dumbing down bikes for "novices" who can't figure out relatively simple concepts and you wind up w/this

Yoshi 12-02-07 12:50 PM


Originally Posted by wroomwroomoops (Post 5729407)
Wait a second there: are you saying that a SRAM, BBB, Tiso, IRD or Suntour cassette fits more loosely to the freehub than a Shimano one? Or that they don't have the means (if they really had to reverse-engineer the specs, ludicrious as this would sound (it does)) to do precise measurements of a Shimano freehub? Any of these companies could afford a micrometer-precise measurement device. Heck, most could afford a SEM microscope for that matter, measure a group of 20 cassettes and get the specs. I don't think the problems lies in the precision of fitting.

He's saying that SRAM, BBB< Tiso, IRD and Suntour probably do have equipment to reverse-engineer the cassette. His comment about tolerances was that it wasn't as important for a cassette. Those two things aren't mutually exclusive.

More likely Shimano licenses their specs to other manufacturers while Campy does not. I'm pretty sure the splined interfaces would be patented so reverse-engineering them would be illegal.

wroomwroomoops 12-02-07 01:33 PM


Originally Posted by Yoshi (Post 5731397)
He's saying that SRAM, BBB< Tiso, IRD and Suntour probably do have equipment to reverse-engineer the cassette. His comment about tolerances was that it wasn't as important for a cassette. Those two things aren't mutually exclusive.

More likely Shimano licenses their specs to other manufacturers while Campy does not. I'm pretty sure the splined interfaces would be patented so reverse-engineering them would be illegal.


Well, this is exactly what I was saying all along - the reverse-engineering angle was just to show that there is no way manufacturers couldn't get the tolerances right, and it was, as I said, ludicrious that anyone would have to or want to reverse-engineer.

It's interesting to see how you went full-circle from criticizing my point of view, to actually agreeing that the Shimano cassette interface is a de-facto standard (and campi isn't). No, I don't expect you'd ever admit to this hahah, it doesn't matter.

wroomwroomoops 12-02-07 01:35 PM


Originally Posted by Landgolier (Post 5730658)
Again, why not put whichever really good steel-Al interface you're planning on using directly on the cog? And once you've chosen how you're going to do that, what makes it better than the already industry standard ISO disc pattern?

Two points there:
  • The Al-steel interface is better put on the part that is least often changed, that is, the hub. This way the sprocket can be all-steel and it is cheaper that way (cheaper than fabricating it from two different metals).
  • I never argued whether this or that is better. I never said ISO disc bolt pattern wouldn't be a good idea. You must be confusing me with someone else.

robcycle 12-02-07 02:46 PM

1. A cog on a rear disc brake lines up with the middle chainring on a MTB (not that it should matter too much if you know how to measure for a BB)

2. Hell yeah to production disc cogs! If Surly would get off their asses and redrill the holes on their cassette cogs, we might have something. Though they do have a wide base, so it might not sit flush against the disc flange. Oh, and considering producing disc cogs, if anyone is intersted, PM me.

3. Splined interface? Hell yeah! I stripped my hub last week, and I'm going disc-fixed for the forseable future.

-ROb.

Yoshi 12-02-07 03:05 PM


Originally Posted by wroomwroomoops (Post 5731586)
It's interesting to see how you went full-circle from criticizing my point of view, to actually agreeing that the Shimano cassette interface is a de-facto standard (and campi isn't). No, I don't expect you'd ever admit to this hahah, it doesn't matter.

I never criticized your point of view. Cynikal said "I think shimano has the splines patented and most wheel makers pay a royalty. Don't quote me on that. " to which you replied "I am not sure, but I think you are wrong about the splined interface for cassettes being proprietary."

I said that it was proprietary. Being a de-facto standard and being proprietary are not necessarily mutually exclusive (though usually they are).

I could be wrong, but I'm pretty sure there is no ISO (or similar) standard for Shimano splines.

d_D 12-02-07 04:35 PM


Originally Posted by wroomwroomoops (Post 5731586)
Well, this is exactly what I was saying all along - the reverse-engineering angle was just to show that there is no way manufacturers couldn't get the tolerances right, and it was, as I said, ludicrious that anyone would have to or want to reverse-engineer.

Case in point
http://ridemonkey.com/forums/showthread.php?t=111155 specifically, http://ridemonkey.com/forums/showpost.php?p=1467124
Single speed cogs designed to fit king splines that need filing to fit some other hubs.

Shimano don't hand out specs so competitors can clone their successful products.
It's the same in practically every industry. The status quo don't help the emerging companies that are out to take their lunch. As a result many emerging companies reverse engineer by default because they usually don't have the language skills. experience or track record to do it any other way.

Since we don't even know what tolerances the spec calls for and it's likely different people are building to their own tolerances how can it be a good idea to use this system in a situation that requires a precise fit?

willfcc 12-03-07 07:45 AM

I like the splined idea, but since no one makes it yet...

Bolt-on disk is my solution

Soil_Sampler 12-03-07 08:09 AM

splined
 

Originally Posted by willfcc (Post 5735760)
I like the splined idea, but since no one makes it yet...

been done...


http://www.bikeforums.net/showpost.p...7&postcount=32

http://www.bikeforums.net/showthread.php?t=274373

Yoshi 12-03-07 09:52 AM

I should also point out that some trials bikes have fixed-gear cassettes. The freewheel is in the bottom bracket.

Not exactly a "solution" to this "problem" but it is another splined fixed-gear system.

dirtyphotons 12-03-07 10:26 AM

^yes but again, since there is a freewheel in the bottom bracket, the force on the cassette is only in one direction.

aluminum splines will develop back and forth play. that's why this design isn't used.

Landgolier 12-03-07 10:27 AM

The eno is the same setup as Miche and we know what the problems are there.

The PMP costs a mere $350 or so, and has all the problems we've been discussing here.

Yoshi 12-03-07 10:36 AM


Originally Posted by dirtyphotons (Post 5736540)
^yes but again, since there is a freewheel in the bottom bracket, the force on the cassette is only in one direction.

aluminum splines will develop back and forth play. that's why this design isn't used.

Yeah, I know. Just thought it was interesting, since we are on the topic of non-threaded fixed hubs.

dirtyphotons 12-03-07 10:47 AM


Originally Posted by Yoshi (Post 5736617)
Yeah, I know. Just thought it was interesting, since we are on the topic of non-threaded fixed hubs.

i'm with you now, it is an interesting design. got any idea as to the reason for it?

the one guy i've talked to said that fixed rear wheels are cheaper than freehub rear wheels and since they taco wheels all the time it just makes more sense to have the freewheel in the bottom bracket. i dunno though, that seems like a lot of effort and incompatible design just to save a few bucks.

Soil_Sampler 12-03-07 10:49 AM


Originally Posted by Landgolier (Post 5736544)
The eno is the same setup as Miche and we know what the problems are there.
The PMP costs a mere $350 or so, and has all the problems we've been discussing here.


Originally Posted by Landgolier (Post 3978567)
WI = Raleigh of Nottingham for a new millennium. Great stuff, but all proprietary. I hope their story ends differently.

Somebody wake me up when there is bolt-on equivalent of a formula (modded MTB fronts don't count).

Both the miche and eno have a type of spline, that is about all that is the same.
PMP, I know all that. Reply was 4 willfcc.


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