Go Back  Bike Forums > Bike Forums > Utility Cycling
Reload this Page >

Interested in Making Panniers

Search
Notices
Utility Cycling Want to haul groceries, beer, maybe even your kids? You don't have to live car free to put your bike to use as a workhorse. Here's the place to share and learn about the bicycle as a utility vehicle.

Interested in Making Panniers

Thread Tools
 
Search this Thread
 
Old 02-07-09, 12:45 PM
  #1  
Nub
Thread Starter
 
Join Date: Feb 2009
Posts: 8
Mentioned: 0 Post(s)
Tagged: 0 Thread(s)
Quoted: 0 Post(s)
Likes: 0
Liked 0 Times in 0 Posts
Interested in Making Panniers

Hey all.

I'm interested in making rear panniers out of 20mm ammo cans. Such a set-up would be around 20 pounds each can, equally 40 pounds for the panniers alone, I believe.
My dilemma is that the only rack I can find are only rated to 30 pounds, max. Anyone know of a heavier-duty one?

I realize that such a setup would be rather far back, to make it so my feet don't hit it. This could possibly make the bike unbalanced to the point of falling backwards when going uphill, which doesn't sound too pleasant. I'd also assume that it'd be less stable as the farther away from the mounting points, the less mounting points, obviously.

I hope this makes sense to someone/anyone.

Any thoughts?
SocioPathogen is offline  
Old 02-07-09, 12:58 PM
  #2  
Membership Not Required
 
wahoonc's Avatar
 
Join Date: Jan 2005
Location: On the road-USA
Posts: 16,855

Bikes: Giant Excursion, Raleigh Sports, Raleigh R.S.W. Compact, Motobecane? and about 20 more! OMG

Mentioned: 5 Post(s)
Tagged: 0 Thread(s)
Quoted: 70 Post(s)
Likes: 0
Liked 15 Times in 14 Posts
Originally Posted by SocioPathogen
Hey all.

I'm interested in making rear panniers out of 20mm ammo cans. Such a set-up would be around 20 pounds each can, equally 40 pounds for the panniers alone, I believe.
My dilemma is that the only rack I can find are only rated to 30 pounds, max. Anyone know of a heavier-duty one?

I realize that such a setup would be rather far back, to make it so my feet don't hit it. This could possibly make the bike unbalanced to the point of falling backwards when going uphill, which doesn't sound too pleasant. I'd also assume that it'd be less stable as the farther away from the mounting points, the less mounting points, obviously.

I hope this makes sense to someone/anyone.

Any thoughts?
There are some heavy duty racks out there Old Man Mountain, Jandd, and Tubus are the ones that come to mind. Why the ammo cans? If you are looking for weather proof, durable and solid the Cobbworks Oyster buckets work pretty well. There are also several good brands of weather proof panniers out there too.

Aaron
__________________
Webshots is bailing out, if you find any of my posts with corrupt picture files and want to see them corrected please let me know. :(

ISO: A late 1980's Giant Iguana MTB frameset (or complete bike) 23" Red with yellow graphics.

"Cycling should be a way of life, not a hobby.
RIDE, YOU FOOL, RIDE!"
_Nicodemus

"Steel: nearly a thousand years of metallurgical development
Aluminum: barely a hundred
Which one would you rather have under your butt at 30mph?"
_krazygluon
wahoonc is offline  
Old 02-07-09, 01:00 PM
  #3  
You gonna eat that?
 
Doohickie's Avatar
 
Join Date: Sep 2008
Location: Fort Worth, Texas Church of Hopeful Uncertainty
Posts: 14,715

Bikes: 1966 Raleigh DL-1 Tourist, 1973 Schwinn Varsity, 1983 Raleigh Marathon, 1994 Nishiki Sport XRS

Mentioned: 6 Post(s)
Tagged: 0 Thread(s)
Quoted: 164 Post(s)
Liked 67 Times in 44 Posts
If you put anything of any significant weight in pannier cans that already weigh 40 lb., your bike will be very unwieldy.
__________________
I stop for people / whose right of way I honor / but not for no one.


Originally Posted by bragi "However, it's never a good idea to overgeneralize."
Doohickie is offline  
Old 02-07-09, 01:53 PM
  #4  
Uber Goober
 
StephenH's Avatar
 
Join Date: Sep 2007
Location: Dallas area, Texas
Posts: 11,758
Mentioned: 3 Post(s)
Tagged: 0 Thread(s)
Quoted: 190 Post(s)
Liked 41 Times in 32 Posts
See this thread: https://www.bikeforums.net/showthread...light=can+ammo

I've seen another on the same subject, but the same basic information is here.
__________________
"be careful this rando stuff is addictive and dan's the 'pusher'."
StephenH is offline  
Old 02-07-09, 03:34 PM
  #5  
Nub
Thread Starter
 
Join Date: Feb 2009
Posts: 8
Mentioned: 0 Post(s)
Tagged: 0 Thread(s)
Quoted: 0 Post(s)
Likes: 0
Liked 0 Times in 0 Posts
Wahoonc: Thanks, pretty impressive links. Especially the 40 kilo racks. I'll look into the other panniers.

Doohickie: Hoe much weight? I'm fairly new to Bicycling in general, so I don't really know. Just wingin' it as I go along. I was mainly choosing the ammo cans because they're available, and cheap.

StephenH: Pretty interesting link, thanks.

= ]
SocioPathogen is offline  
Old 02-07-09, 05:44 PM
  #6  
Senior Member
 
teacherbill's Avatar
 
Join Date: Mar 2007
Location: Vero Beach, Florida USA
Posts: 127

Bikes: Cruzbike Conversion

Mentioned: 0 Post(s)
Tagged: 0 Thread(s)
Quoted: 0 Post(s)
Likes: 0
Liked 0 Times in 0 Posts
Talking panniers

I think the kityy litter panniers are the most talked about on the forums.
teacherbill is offline  
Old 02-08-09, 05:34 AM
  #7  
Conservative Hippie
 
Join Date: Mar 2005
Location: Wakulla Co. FL
Posts: 4,271
Mentioned: 0 Post(s)
Tagged: 0 Thread(s)
Quoted: 1 Post(s)
Likes: 0
Liked 0 Times in 0 Posts
Can't help with the heavier duty racks, but when I did a pannier project like this, here's what I did:

https://www.bikeforums.net/showthread...884&highlight=

Hope you see something in that project that you can use.
CommuterRun is offline  
Old 02-08-09, 09:46 AM
  #8  
Nub
Thread Starter
 
Join Date: Feb 2009
Posts: 8
Mentioned: 0 Post(s)
Tagged: 0 Thread(s)
Quoted: 0 Post(s)
Likes: 0
Liked 0 Times in 0 Posts
Teacherbill: Unfortunately, I don't have cats. = (

CommuterRun: Do you have a view from the side, by chance? Looks like they'd work, and they'd fit the bill, being waterproof and reasonably cheap, and all.
SocioPathogen is offline  
Old 02-08-09, 10:25 AM
  #9  
Membership Not Required
 
wahoonc's Avatar
 
Join Date: Jan 2005
Location: On the road-USA
Posts: 16,855

Bikes: Giant Excursion, Raleigh Sports, Raleigh R.S.W. Compact, Motobecane? and about 20 more! OMG

Mentioned: 5 Post(s)
Tagged: 0 Thread(s)
Quoted: 70 Post(s)
Likes: 0
Liked 15 Times in 14 Posts
Originally Posted by SocioPathogen
Teacherbill: Unfortunately, I don't have cats. = (

CommuterRun: Do you have a view from the side, by chance? Looks like they'd work, and they'd fit the bill, being waterproof and reasonably cheap, and all.
Don't need cats...I have containers like that from screws from a commercial roofing project. You can buy the buckets brand new online.
they also come in round and colors, I have also found them at restaurants, feed stores and the local landfill.

Aaron
__________________
Webshots is bailing out, if you find any of my posts with corrupt picture files and want to see them corrected please let me know. :(

ISO: A late 1980's Giant Iguana MTB frameset (or complete bike) 23" Red with yellow graphics.

"Cycling should be a way of life, not a hobby.
RIDE, YOU FOOL, RIDE!"
_Nicodemus

"Steel: nearly a thousand years of metallurgical development
Aluminum: barely a hundred
Which one would you rather have under your butt at 30mph?"
_krazygluon
wahoonc is offline  
Old 02-08-09, 10:30 AM
  #10  
Conservative Hippie
 
Join Date: Mar 2005
Location: Wakulla Co. FL
Posts: 4,271
Mentioned: 0 Post(s)
Tagged: 0 Thread(s)
Quoted: 1 Post(s)
Likes: 0
Liked 0 Times in 0 Posts
From the side like this?


Or like this?


Uh, no sorry I'm afraid I don't.
CommuterRun is offline  
Old 02-08-09, 06:14 PM
  #11  
Nub
Thread Starter
 
Join Date: Feb 2009
Posts: 8
Mentioned: 0 Post(s)
Tagged: 0 Thread(s)
Quoted: 0 Post(s)
Likes: 0
Liked 0 Times in 0 Posts
Wahoonc: Hmm; pretty interested. How much weight/abuse can they hold?
A typically bucket appears to be fairly solid.
What about grocery runs? Wouldn't, the softer stuff be crushed by the heavier stuff? Sure, I could put the soft stuff on top, but I buy a lot of produce. I'd worry about crushing them.

CommuterRun: Yes, like that. ; Þ
SocioPathogen is offline  
Old 02-08-09, 07:12 PM
  #12  
Membership Not Required
 
wahoonc's Avatar
 
Join Date: Jan 2005
Location: On the road-USA
Posts: 16,855

Bikes: Giant Excursion, Raleigh Sports, Raleigh R.S.W. Compact, Motobecane? and about 20 more! OMG

Mentioned: 5 Post(s)
Tagged: 0 Thread(s)
Quoted: 70 Post(s)
Likes: 0
Liked 15 Times in 14 Posts
Originally Posted by SocioPathogen
Wahoonc: Hmm; pretty interested. How much weight/abuse can they hold?
A typically bucket appears to be fairly solid.
What about grocery runs? Wouldn't, the softer stuff be crushed by the heavier stuff? Sure, I could put the soft stuff on top, but I buy a lot of produce. I'd worry about crushing them.

CommuterRun: Yes, like that. ; Þ
The weak link will be the hooks, not the buckets themselves, the ones we get weigh 25# plus and are full of sharp screws.
Just gotta load the soft stuff on top...I make regular grocery runs with one of several bikes, one has folding baskets, one has some nice Basil panniers on it, the other get the soft folding panniers on it. Regardless you will have to use common sense in putting things in the bags, barrels and boxes. I should have taken pictures of my grocery run today. I had 43 items ranging from a 1/2 gallon of OJ, to a big bag of chips with plenty of produce. It fit in the Basil panniers with the TP strapped on the rack.

Aaron

__________________
Webshots is bailing out, if you find any of my posts with corrupt picture files and want to see them corrected please let me know. :(

ISO: A late 1980's Giant Iguana MTB frameset (or complete bike) 23" Red with yellow graphics.

"Cycling should be a way of life, not a hobby.
RIDE, YOU FOOL, RIDE!"
_Nicodemus

"Steel: nearly a thousand years of metallurgical development
Aluminum: barely a hundred
Which one would you rather have under your butt at 30mph?"
_krazygluon
wahoonc is offline  
Old 02-09-09, 10:45 AM
  #13  
Senior Member
 
CliftonGK1's Avatar
 
Join Date: Jul 2006
Location: Columbus, OH
Posts: 11,375

Bikes: '08 Surly Cross-Check, 2011 Redline Conquest Pro, 2012 Spesh FSR Comp EVO, 2015 Trek Domane 6.2 disc

Mentioned: 0 Post(s)
Tagged: 0 Thread(s)
Quoted: 5 Post(s)
Likes: 0
Liked 7 Times in 6 Posts
Originally Posted by SocioPathogen
I was mainly choosing the ammo cans because they're available, and cheap.
Well, it's tough to get much cheaper than "free". That's how much I paid for my 4gal buckets. Check at your local big grocery store with an on-site bakery department. They probably get their frosting in those same buckets (that's where I got mine.)

The hardware to finish them was around $10 at Home Depot.
4x J-hook rope cleats
1 pack of nylock nuts
8 fender washers

To secure them at the bottom of the rack, I use bungee cords I had laying around. I hook the cord through the handle attachment point on the bucket, and stretch the center down and hook it like any other pannier.

I've never had a problem with things getting crushed; it's just a matter of creative load management sometimes. I had a carton of eggs in mine yesterday. I stood it up on end in a corner, and braced it with a couple heads of leaf lettuce before piling other things around it.
CliftonGK1 is offline  

Posting Rules
You may not post new threads
You may not post replies
You may not post attachments
You may not edit your posts

BB code is On
Smilies are On
[IMG] code is On
HTML code is Off
Trackbacks are Off
Pingbacks are Off
Refbacks are Off



Contact Us - Archive - Advertising - Cookie Policy - Privacy Statement - Terms of Service -

Copyright © 2024 MH Sub I, LLC dba Internet Brands. All rights reserved. Use of this site indicates your consent to the Terms of Use.