Originally Posted by
markf
Veloplugs are a good lightweight alternative to rim tape. They weigh less and last longer than conventional rim tape, and they take up less space in the rim. This makes changing tires easier, and the extra space means that your tubes have a little more air in them. More air means more cushioning for you and your bike, although I don't think this is going to be too noticeable.
I tried using Veloplugs when I built my touring wheels and found them to be pretty miserable.
Lots of flats! Anywhere the rim wasn't
completely smooth (e.g. hole for valve stem, weld joint) I tended to get punctures. After 2-3 weeks of flatting on literally every other ride, I gave up on them and went back to standard, cloth rim tape. Don't think I've flatted since switching back. Won't use Veloplugs again, that's for sure!
As far as the wheels go, I used Shimano XTR hubs, Velocity Synergy OC rims, DT Competition double-butted spokes, and brass nipples. 32 spokes per wheel, laced 3-cross. Front wheel has a Shimano XT center-lock disc brake rotor.