I used some white oak I scavenged from some nice pallets. Drilled holes with Forstner bits and then sawed with a bandsaw. I find that I have plenty of clamping force. Any way you cut it, if the blocks are too small you are going to have problems with splitting.
Buying them might have been a better choice, it was a lot of work.
Last edited by unterhausen; 02-15-10 at 10:31 PM.
Reason: changed my mind about grain direction :)