I have a spare pannier rack. My girlfriend commutes to work on an old hybrid bike with rear suspension. Right now she wears a backpack for her 1-mile commute, but we're moving and her commute will become closer to five miles, so we'd like to mount my old pannier on her bike to make her life easier. Can we make the two play together nicely? The bike is a Kent Sierra Madre, like
this one (no endorsement implied -- this was just the first google hit). As seen in the image, the bike has a weird spring in the rear fork. The pannier rack is a fairly standard rear rack, like
this (again, no endorsement, just for illustration). There are threaded mounting holes above the rear dropouts, but no place on the rear fork below the spring to attach the top of the rack. I have access to a machine shop and could build a clamp to attach the front mounting bits on rack to the fork below the spring. Would this be a terrible idea? If so, what are my other options? She regularly removes the seat/seat post to prevent theft, and wants to carry heavy school supplies + books in a pannier (she's a teacher), so I'm thinking that a seatpost-mounted rack is not an option. She's open to the idea of a new frame if this just won't work, but she likes that the current frame is so crappy that nobody will go to great lengths to steal it. Thoughts?