Originally Posted by
mickey85
I know the catastrophic failures associated with aluminum, and don't know if I could stomach the idea of a 20 year old bike built from aluminum holding my fat butt and 50 lbs of gear... ...
It's all a matter of design. Lots of steel bikes out there where rack eyelets have sheared off, chainstays and down tubes have cracked. Also lots of airplanes held together with aluminum spars that are older than 25yrs. If that custom 20yr old steel bike was underdesigned and overloaded it could be in more delicate shape than a stock Cannondale with big tubes designed for touring.