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Old 03-29-11, 10:15 AM
  #7  
FBinNY 
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Join Date: Apr 2009
Location: New Rochelle, NY
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Bikes: too many bikes from 1967 10s (5x2)Frejus to a Sumitomo Ti/Chorus aluminum 10s (10x2), plus one non-susp mtn bike I use as my commuter

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The way the headset tightens is the split centering cone is pushes the top bearing down shrinks into into is until it's wedged between the bearing and steerer forming a tight press fit. Headsets vary somewhat but the principle is the same. If whatever presses on the cone bottoms against anything other than the cone, you won't get a solid fit between the steerer and bearing.

Building up the steerer diameter a bit raises the height at which the cone jams and solves the problem (if that's what it is). The problem can also be solved with a spacer with an OD small enough to press the cone without touching on the OD.
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