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Old 02-08-12 | 07:49 PM
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mrrabbit
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Joined: Dec 2007
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From: San Jose, California

Bikes: 2001 Tommasini Sintesi w/ Campagnolo Daytona 10 Speed

Originally Posted by FBinNY
While the axle is separate from the pinion, it isn't simply a matter of drilling a hole through the middle of a standard axle. There are a few important differences.

1- standard axles have rolled threads so the OD in the middle is almost 1mm less than the nominal thread size. The center of SA hub axles has a diameter greater than the ends.

2- SA axles are have side flatted ends to accept a keyed anti-rotation washer. This is a critical feature because the central pinion is the fulcrum for the planetary system, and unless keyed to the frame the axle will spin when torque is applied.

I'm not saying an axle can't be modified to work, or made from scratch, just that it isn't a slam dunk.

Unless a longer OE axle exists, it might make more sense to narrow the rear triangle to match the hub than widen the hub to match the frame.
Stuff like this is a constant reminder to go shopping for a mini-lathe, mini-mill and a bench-top drill press...

=8-P
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Disclaimer:

1. I do not claim to be an expert in bicycle mechanics despite my experience.
2. I like anyone will comment in other areas.
3. I do not own the preexisting concepts of DISH and ERD.
4. I will provide information as I always have to others that I believe will help them protect themselves from unscrupulous mechanics.
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Kahane, Howard. Logic and Contemporary Rhetoric: The Use of Reason in Everyday Life
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