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Old 03-01-12, 08:24 AM
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Andrew R Stewart 
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Bikes: Stewart S&S coupled sport tourer, Stewart Sunday light, Stewart Commuting, Stewart Touring, Co Motion Tandem, Stewart 3-Spd, Stewart Track, Fuji Finest, Mongoose Tomac ATB, GT Bravado ATB, JCP Folder, Stewart 650B ATB

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Sizes to make practice lugs. The outer tube (the "lug") needs to be .125" larger in diameter then the inner tube and have a .058 wall. So a 1.250" tube with a .058" wall slips over a 1.125" tube. The fit is a slide fit. After light sanding or dremelling to clean i find the fit is just about perfect for brass/bronze. My sleeves are cut to resemble a head lug with one end square and the other cut at a diagonal. I hold it all together with a nail/pin. See attached photo.
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