Originally Posted by
SlimRider
Any experienced certified welder, worth his salt, can weld iron metal (steel) with relative ease, without any stress risers being indicated.
The steel that an experienced certified welder works with
isn't bicycle tubing. A master pipe fitter, for example works with pipes that have walls around 12mm thick. Bicycle tubing has wall thicknesses of tenths of a millimeter. The thin metal doesn't weld the same and is very easy to burn through.
And a "experienced certified welded" may not work at "most autobody repair shops".
Originally Posted by
zenith
What about a machinist?
That's where I found out about how difficult bicycle tubes are to weld. I had a machinist who welds pressure vessels, fabricates delicate equipment for scientific experiments, is a bicyclist and whose welding skills go far beyond being simply 'certified'. He was astounded by how thin the steel tubes of a bicycle are and he commented that they would be incredibly easy to burn through. That just about anyone with a welder can fix a steel frame is a myth. Any idiot with a welder can burn a hole in the tubing but that's not fixing it.