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Old 04-30-12 | 12:52 PM
  #6  
bobotech
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Joined: Jan 2012
Posts: 2,243
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From: Spokane, WA

Bikes: Specialized Sequoia Elite/Motobecane Fantom Cross Team Ti/'85 Trek 520

Originally Posted by cartisdm
Success! I realize this is going to sound terrible but I cross-threaded the nut. I laid it on the bolt slightly at an angle and started twisting with my fingers until it got stuck. I then carefully applied downward pressure while twisting the nut (with pliers) and the bolt's threads basically re-tapped the soft aluminum nut. I checked frequently to make sure I wasn't damaging the bolt at all and all went smoothly.

I find it odd that they would use such soft metal for a piece that holds together the entire shifter assembly. When riding you tend to put a lot of pressure on those shift levers so I'd think you'd want something a little more sturdy...
The leverage on the shifter pivot axle is lateral, not vertical. All the springs and clips and levers in the shifter are pretty much forcing everything sideways, not in an up/down motion which is why you don't need a ton of strength to hold everything together.
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