Originally Posted by
GeoKrpan
Making your own handlebars is a great idea. I'm surprised that there isn't a custom handlebar maker out there.
Check out this video of an English bicycle factory in 1945.
It shows the bending of handlebars.
http://vimeo.com/39401575
That is a great video. However, the part where they show the manufacture of the handle bar is quite short. Also, notice that the stem is integral to the bars.
There is a bike builder in NYC (Fastboy Cycles
http://www.fastboycycles.com/) who makes wooden handlebars, too. To me the most intriguing part about making a handlebar is the inflated center found on most road and MTB bars. May be the OP can procure some blanks with the center already blown to the correct size and then bend the rest by himself, e.g. starting from relatively straight MTB bars.