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Old 07-08-12 | 11:30 AM
  #13  
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onespeedbiker
Retro Grouch
 
Joined: Oct 2007
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From: Santa Cruz

Bikes: Yes

Originally Posted by HillRider
I think it's a headset problem. If the mechanic installed a 26.4 crown race on a 27.0 fork seat and the crown race is "notched" (meaning intentionally split for a tool-free installation?) then the crown race has a gap where the ends do not meet. That could cause the bearings to not seat properly and could be your problem.
Rather than the design I would be concerned that Velo-Orange Grand Cru headset comes in both JIS and ISO. A split crown race would work with sealed bearings, but my guess is they come in two sizes; JIS and ISO. Forcing an ISO over an JIS would split the race more than intended. I am also a bit confused by your LBS, I'm sure a call to Velo Orange would have resulted in a JIS crown race; it was quite common in the past as fork makers often made their forks JIS to make them more compatible. Also, if you can't find an LBS with a crown reamer, find a custom bike maker. I had a similar issue and Paul at Rocklobster pulled out a hand reamer and fixed the problem in less than a minute.
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