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Old 10-10-12 | 09:25 AM
  #13  
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BlazingPedals
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Joined: Dec 2004
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From: Middle of da Mitten

Bikes: Trek 7500, RANS V-Rex, Optima Baron, Velokraft NoCom, M-5 Carbon Highracer, Bacchetta Quattro, Catrike Speed

Here's what to look for:



What you're looking at is (from below) the non-drive side, top stay where it joins to the main tube. The crack is just a hairline running along the edge of the weld, in what a metallurgist would call the "heat affected zone." My son is a PhD metallurgist and could explain it in detail, but the bottom line is that the heat from welding makes those spots inherently weaker and only proper heat-treating will restore the strength.

Optima's line is that these are just paint defects; but I could tell it was a crack because it opened when someone sat on the bike. This frame had similar cracks at all 4 stays. Probably about 10K miles on it.
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