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Old 04-14-13, 02:04 PM
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pastorbobnlnh 
Freewheel Medic
 
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Okay. I took pictures and measurements of Shimano and SRAM 8 speed cassettes and a Suntour 6 speed ultra spaced freewheel.

While my cassettes can come apart via a small hex screw from the rear, I kept the 6 largest cogs assembled. Both cassettes have two seperate smallest cogs and a lockring. The Suntour ultra 6 is a Winner body. The bottom flange of the freewheel body raises the largest freewheel cog off the counter by about the thickness of a credit card, so the cassette bodies are placed on top of credit cards.


L-R: Shimano cassette, Suntour freewheel, SRAM cassette


L-R: Suntour freewheel, SRAM cassette


L-R: Shimano cassette, Suntour freewheel

Measurements:
Suntour freewheel cogs are almost 2mm thick, while the cassette cogs are about 1.75mm.

The stack height is:

Shimano 26.5mm, SRAM 27mm and Suntour 27.5

So I think it is safe to say an eight speed cassette modified to 6 cogs would fit nicely on this 120mm spaced hub. I'd use an 8 speed chain. I could also take a 9 speed SRAM cassette apart to see how that works.
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