Old 04-19-13 | 11:30 AM
  #14  
FBinNY
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Joined: Apr 2009
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From: New Rochelle, NY

Bikes: too many bikes from 1967 10s (5x2)Frejus to a Sumitomo Ti/Chorus aluminum 10s (10x2), plus one non-susp mtn bike I use as my commuter

The first step to solving a problem is to diagnose it properly.

Under normal circumstances, properly sized metal posts in metal frames DO NOT SLIP, and even are greased and still do not slip. So there's something wrong.

The OPs reference to widening the slot with a file implies that the top may be touching such that it cannot be tightened farther. That in turn clearly indicates that the seatpost is of the wrong diameter for that frame, and from the extent of excess narrowing of the slot, I wouldn't be at all surprised if the correct seatpost were as large as 27.2mm.

In any case, if the slot is narrowing more than 1mm or so, the OP should confirm the correct post diameter (trial and error with larger posts) before trying to fix what may not be broken.
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An ounce of diagnosis is worth a pound of cure.

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