Originally Posted by
Kimmo
AFAIK 6Al4V Ti can only be machined with water jets or lasers.
Those are the way it's done these days since the equipment is available and works better than earlier machine methods. 6Al/4V can be machined with regular metal or carbide tooling but it requires specific cutting lubes and feed rates and is hard on the tooling so, until the water jets and/or laser cutters were available, it wasn't used for many applications.