Old 06-08-13 | 11:38 PM
  #7  
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J.C. Koto
apocryphal sobriquet
 
Joined: May 2008
Posts: 1,083
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From: Star City, NE

Bikes: 2008 Surly Long Haul Trucker "The Truckerino"

Originally Posted by estasnyc
So it became progressively worse but not suddenly? Do you mean hours, days, weeks or months?

Would checking the wheel as you've described, before and after a short several-day tour, give enough of a warning for problems ahead?

Home Depot may not have a 14mm allen hex key either.
Just to be sure, you probably won't have a problem. The freehub failures on these XT hubs was a fairly rare occurrence, just something that sucks, especially on a touring bike and especially because of the 14mm axle which literally threw a wrench into the works as it were.

It would probably be apparent that there is a problem if you know what to look for, and if it progresses like mine and the others who have had the same problem you almost certainly would have enough heads-up to fix it. Like I said, if you turn the cassette slowly and listen and feel for evenness in the freehub then you're good, but if you feel it catch, or become like a fixed-gear, or hear an irregular clicking I'd fix it asap (by that I really mean at your earliest convenience, but don't put it off too long) by getting a new freehub body.

For me it was very intermittent (maybe 4 times that I recall) over about 1000 miles, then more regularly (~10 times) like within 100 miles, then the freehub was suddenly completely toast. At that point it would be a fixed-gear for a couple pedal revolutions, then the cranks would spin freely without doing anything until I hit a bump which would knock the little broken pawl back into "place" when it would become a fixed-gear again...

You will almost certainly need to get the 14mm allen from an online vendor, which is why I suggest getting one and having it on hand just in case you need to service your hub. When I said shops might not have it I meant *any* shops, including bike shops. I called or went to almost every place in town (city of ~275,000) that had tools an no place had one, and the good LBS took about a half-hour or so to find it in some old toolbin in the back of the shop.

Last edited by J.C. Koto; 06-08-13 at 11:59 PM.
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