Originally Posted by
Andrew R Stewart
I applaud the thought of having a through hole for two reasons. You have two options for where the rack braces connect to the stay (in or outside) and the hole is a through hole (allowing threading repair in the future). I wouldn't be too worried about strength loss in the stay as long as the boss is at least 1/2 the stay's diameter and consider having both ends flanged (a washer would work well).
Good points and thanks for the replies. Seems like it should not be the dumbest or most dangerous thing I've done. Future People: feel free to reply if you disagree.