Originally Posted by
brfreyer
This is what im dealing with... I attempted to drill it out but the drill wont bite and cant make any progress... I have a new headset so thats not a problem... Just dont want to have to spend big $$ on a new fork

Um ... what did you do to that expansion plug? I can't even make out the allen key end! Also, it looks like you drilled more than just the expansion plug, or am I seeing things?
EDIT: BTW, what's (left of what's) installed looks like a star nut, not an expansion plug.