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Old 09-03-13 | 12:27 PM
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Nessism
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Joined: Jun 2004
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From: Torrance, CA

Bikes: Homebuilt steel

Originally Posted by Dave Mayer
I have an Alpha Q fork on my main road bike. The fork is a great design, is light and strong.
However, you should be concerned, as this fork has a very light steerer tube, and it MUST be reinforced with an appropriate insert. There are a few places on a bike where you do not take any chances, which includes the stem, bar and the fork. Failures here are often sudden and catastrophic.

The insert on this fork is not just to provide a place to root the expander, but it is required to reinforce the steerer against clamping forces by the stem. It is also required to resist bending forces in the vicinity of the headset . So the insert MUST EXTEND BELOW THE LEVEL OF THE TOP HEADSET BEARINGS. On my bike, this means a 4" long insert, which is what the stock unit is. The insert must be expoxied securely in place. This also means that once the insert is installed, the steerer CANNOT BE CUT. Which explains why these forks are constantly cluttering up Ebay and Craigslist. Buyer beware.


The last install I did on one of these forks, I used the reducing shim from a stem. This shim was provided to shim a 1" threaded stem for installation on a bike with a 1 1/8" steerer tube. The dimensions were perfect, as was the length. I of course applied the appropriate dilgence in lightly sanding and then epoxying the insert in place. Final advice: measure carefully. One chance at cutting the steerer.

Great feedback Dave. Thanks so much for taking the time to share your thoughts.

The info about how the insert needs to extend below the headset is just the sort of info I'm looking for. The piece of aluminum tubing I found is plenty long enough so I'll keep this in mind. Searching the internet showed some photos of a broken Alpha Q steerer (and a bloodied guys face). The steerer broke just below the insert so I'm thinking it can't be too long.

Does the stock fork use a star washer inserted inside the insert tube, or is there some other method used to tighten down the stem stack?
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