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Old 09-22-13 | 11:31 AM
  #50  
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Road Fan
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Joined: Apr 2005
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From: Ann Arbor, MI

Bikes: 1980 Masi, 1984 Mondonico, 1984 Trek 610, 1980 Woodrup Giro, 2005 Mondonico Futura Leggera ELOS, 1967 PX10E, 1971 Peugeot UO-8

This goes back to elastic v plastic deformation. Proper tightening should result in elastic deformation of parts, where any change in dimension is completely reversed when the part is removed or the bolts de-tensioned. If you go beyond the range of deformation that is elastic, you get irreversible plastic deformation, which actually represents weakening of the crystal structure of the materials, in this case the aluminum of the base of the crank arm. With enough of this over tightening, the crank arm will fracture, possibly during a climb.
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