Originally Posted by
The Golden Boy
Would the 'auto body shop sandblasting' be a good idea?
If so, how much would be reasonable for a front and rear bicycle rack?
Will the AL be OK if it's sanded and left "raw?"
Sand blasting would be safe, if done properly. There are many different abrasives that are use, some would chew up Al, others will gently strip it away. A good shop will be able to select the proper type of "sand" use.
The cost will vary. You may get the "nice guy" discount - as in we won't change for such a small piece, we'll just toss it in with some larger car parts.
Al will come out a dull grey colour, you can polish it up with some 0000 steel wool. To keep it bright and shiny, I would clear coat. You use a spray paint option - cheap and easy. Even if you don't polish it, I would recommend throwing a coat of clear coat on it either way. It should only take an hour or two to spray on the clearcoat and for it to dry. Not really a big deal.
Now that you mention it... I'm thinking that I might try powder coating water bottle cages for my next bike that I hope to build for the spring/summer season. A touch of customization.
~Monkey~