Thread: Helmet Visor
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Old 02-13-14 | 05:38 PM
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Balsawings
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Joined: Oct 2013
Posts: 86
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From: Miami, FL

Bikes: Trek Crossrip 2.1, Trek Dohmane 2.3, Sun EZ Sport AX

Helmet Visor

Another poster here on bf had mentioned the lack of sun protection by the stock visor on his helmet. I had the same problem with the visor on my Giro helmet. As popular as recumbents are becoming you would think that Giro, Bell or some other manufacture would make a visor that works for a recumbent rider. This got me to thinking that I could probably solve the problem. I know there are some commercially available add on visors but I didn't like the looks of those I found. I wanted one that looked like it belongs on the helmet if not an original.

I set to work making a template out of cardboard (from the back of a writing pad). With a little work I was able to design a visor add on that could be fastened to the original visor but added better sun protection on the sides and front. Being satisfied with the template I used a sharpie marker to black it out and then used packing tape to make it a bit more resistant to moisture. Then using two sided mounting tape, I attached it to the original visor.

Below is the results:



After a couple of rides, I was quite happy with the results, and decided it was time to make one from plastic. I ordered a 1/16" thick, 12"x12" black ABS sheet from Amozon. I pulled the template back off of the helmet and proceeded to make the plastic version. I now have a helmet visor that will give me better shade from the sun, both in front as well as from the sides. The new visor adds 1 1/4" of material below the original.





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