Old 06-13-15, 02:26 PM
  #8  
FBinNY 
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Bikes: too many bikes from 1967 10s (5x2)Frejus to a Sumitomo Ti/Chorus aluminum 10s (10x2), plus one non-susp mtn bike I use as my commuter

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Here's a picture of what it should look like.


Note the torque arm, and the side flatted axle. Without a torque arm the axle will try to rotate and act like a cam forcing the dropout open with tremendous force. With a torque arm, the axle is stabilized and doesn't unduly stress the fork

The sharp edge you left probably didn't help, but wasn't the main issue. If you had a torque arm on, I doubt the file work would have made much difference.
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