I have wheels with Sapim, a newer Belgian company and DT made in CH that have been fine for decades ..
Maybe the wire still had contaminants or the threading Die was worn , and rolling the wire made a defective thread.
Unless you also will replace the rim de tension the spokes a bit at a time . rather than cut spokes ,
so the rim wont warp.
I've been fine with straight gage spokes , again , 20 & 30 year old wheels..
my 15 ga 36 spoke road bike wheels are 40 years old.
Last edited by fietsbob; 04-04-16 at 11:37 AM.