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Old 09-25-16, 09:29 AM
  #11566  
SirMike1983 
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Join Date: Aug 2005
Location: New England
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Bikes: Old Schwinns and old Raleighs

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A couple things can lead to popping a circlip:

-the chain line is off and pulling the cog to one side (probably not if you've been riding it without problems). Check the drive train for wear though.

-the circlip was not fully seated (possible, especially if you were trying to max-out spacing using the spacer rings.

-the circlip is stretched (possible, especially if it has been on and off the driver for repair a lot).

-something damaged the lip around the slot where the circlip sits on the driver (very unlikely if you haven't had the wheel off lately).
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