I agree with pdlamb: When I start getting frequent punctures or when I start to see cords all around the circumference, I replace the tire.
There is one additional test: If after replacing the tube and re-inflating the tire I can feel a lump or see a zig-zag on the outside of the tire, I assume the cords have been compromised and I replace the tire.
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My greatest fear is all of my kids standing around my coffin and talking about "how sensible" dad was.