Originally Posted by
Kontact
Why do you think all the comments that said that the holes significantly weakened the frame were made in ignorance?
Hold on there. I'm not saying that folks are ignorant who claim that the holes will weaken the frame. I agree with those folks. The holes will weaken the frame.
The ignorance I refer to is in understanding the magnitude of effect. Without significant amounts of analysis, and maybe even using multiple frames, both drilled, and not drilled, tested to destruction in a dynamic tester, I'm not sure that I'd care to quantify just how much frame life has been lost.
Even if you wanted to do an FEM stress analysis, or even a fatigue test in an Instron axial-torsion, you'd need the exact hole diameter and placement, thread size (and whether the hole was drilled for 60, 70, or 75% threads, and whether the threads were formed or cut), frame size, weight of racks, and so forth. Of these details, I suspect we are all ignorant.