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Old 04-19-18 | 11:27 PM
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Kontact
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Originally Posted by Andrew R Stewart
Real life does things to theory, speculations or hope. When I read people saying that a jig insures alignment and I see frequently enough misaligned carbon/bonded frames I have to side on what I see. I've seen many minor wheel sitting "offnesses" on many brands and types of bikes (mostly road as they comprise most of the carbon built bikes I've worked with), both forks and rear ends. The tight clearances of TT bikes have been especially prone to power induced tire rubs when this off center wheel stuff happens. I have shifted the dish of a few wheels to compensate, not the best solution but sometimes you do what you need to. I have filed quite a few drop outs, mostly on forks, to allow the wheel to center at the brake/crown/stays.

This is rather interesting to me as a many year "gentleman builder" and also as a front line shop wrench. What I do in a LBS isn't always what I am happy with at home in my own shop. For years I have wondered about carbon frame alignment, seeing what I see and knowing what I do about steel frames. I've never bothered to pursue carbon frame tolerances in a setting where real numbers are found. But this thread has me rethinking my lack of motivation to measure carbon frames on my flat surface and use the same methods of testing I apply to my own (and other's) steel frames. (Why take time when I had no interest in trying to make one and also knowing that any corrections are limited?) So I have a new project that I'll follow up on in my own sweet time. At some point, likely this fall, I'll do some checking on whatever carbon frames I can come across (and take home for a while) and post back. Andy
I agree with all of the above. However, the jig does "insure alignment" - the bike will come out exactly as straight or crooked as it is clamped into the fixture. Unlike the warping that can happen with aluminum frames during heat treatment, CF doesn't want to warp during curing.

So when we see CF frames that aren't straight, it is because they weren't clamped in the jig correctly or the jig was not aligned. Or with CF forks, the dropouts were inserted after the rest of the fork was molded without the proper use of a fixture.


It would be dispiriting to check an expensive production carbon frame on an alignment table since there is so little you could do about it.
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