Thread: Popped a Spoke
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Old 03-08-20 | 08:43 PM
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Andrew R Stewart
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From: Rochester, NY

Bikes: Stewart S&S coupled sport tourer, Stewart Sunday light, Stewart Commuting, Stewart Touring, Co Motion Tandem, Stewart 3-Spd, Stewart Track, Fuji Finest, Mongoose Tomac ATB, GT Bravado ATB, JCP Folder, Stewart 650B ATB

Originally Posted by HillRider
A broken spoke in 1200 miles is not a good sign. Either the spoke was defective (or damaged) or the tension was badly off leading to rapid fatigue failure.

As a basis for comparison, I have a front wheel (32H, 3X, Wheelsmith 2/1.8/2 spokes, Mavic CXP33 rim and Campy Chorus hub) built by Wheelsmith that has 52,000 miles (yes 52 Thousand) on it. It is in routine use, still runs perfectly true and has never been touched by a spoke wrench. I also have a pair of Shimano WH-R560 prebuilt wheels. Front is16H radial lacing, bladed straight pull spokes, Shimano 24 mm deep alloy rim and a 105 level hub. Rear is 20H radial DS, 1X NDS, same spokes and rim, 105 level freehub. These both have 34,000 miles with no truing needed and are still in routine use.

My point? Spoke breakage a 1200 miles is WAY too soon and means there was some underlying defect.
Like a rim that's no longer flat or round whern there's no spoke tension prodding it to look true. Or maybe the Op is one of "those" riders who don't ride smoothly, weighs a lot and or causes their bike to receive more stress then typical.

To tangent to a rant- There seems to be this idea that a wheel should last for tens of thousands of miles, anything less and the wheel was miss built or just faulty. As wheels have moved from a wear item to a component, sometimes costing more then the rest of the bike, it's easy to understand this view. Yet the way a bike is ridden and the surfaces it's on hasn't changed for decades. I take issue with this wishful hope. It only takes one slight hop, one thumb sized rock, one ripple (not even a pothole) of the roads surface when the rider's weight placement is not "correct" to cause the rim to become deformed. Many times we don't attribute a riding incident as the root of the problem. So I usually look past claims of mileage and instead focus on the rim's condition. When the wheel is laced up, tensioned and trued The rim will look fine. That's what spokes can get you (and generally the more the spoke count the less a rim condition will be noticed (until...) Andy
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