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Old 12-28-20 | 03:18 PM
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MNebiker
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Joined: Jul 2018
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From: MN
A couple of ideas:

What is the battery state of charge? Can you monitor the battery voltage when the failure occurs? This could be just a battery issue.

Most battery maintenance systems have a low-voltage cutoff to protect the battery from deep discharge. I have encountered this when the battery is low near the end of a long ride (or if I forgot to charge it!). It will power the bike, but under heavier load - hills, etc. - the voltage drops, the cutoff shuts down the pack and the bike goes dead. After power-cycling the battery the BMS resets because the voltage has recovered back to above cut-off and the bike will operate again until another heavy load. This is similar to what you describe as happening after each on-off cycle

This could also be a thermal protection system in the controller or motor, but I doubt that it would heat up sufficiently in only a couple minutes, and then quickly cool to immediately reset after a power cycle.

Since the system resets after a power cycle it unlikely to be an intermittent connection or wiring failure.

Controllers will vary depending on the displays and motor types, so more info is needed to help find a replacement controller. Do a google search for ebike controllers and /or wiring - it will produce various schematics that might match the system.

I have found eBikeling.com to be a good source for "generic" ebike components, and their service is good.
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