Originally Posted by
caritation
But why do the rear hubs suffer an axle breakage if the freewheel doesn't touch the axle?
The Wikipedia page on freehubs (which is the stronger hub type) has an excellent graphic that demonstrates why axle breakage on free
wheel hubs is more common than on freehubs.
Freehub - Wikipedia
You can see in the illustration that the bearings (red circles) are as close to the axle lock nuts as practical on a freehub. However, on a free
wheel hub, the drive side bearing is inside the hub shell itself (because the freewheel cluster that you screw on is not a structural part of the hub assembly). This is what makes a freehub type (that uses a cassette) stronger. The freehub is fastened to the hub shell and becomes a structural member...so the drive side bearings are inside the freehub body rather than set back into the hub shell, as with a freewheel hub.