Originally Posted by
bikingshearer
Here is another possibility, although you would probably have to pay gugie in pizza and beer to get it done. Step 1: Remove the fork. Step 2: Cut a little off the end of the steerer tube, chase the existing threads and extend/cut more threads to as long as you need. Step 3: Cut the fork at the midpoint (aerospace precision not required for this measurement). Step 4: Braze a plug into one of the recently-cut middle-of-the-fork ends. Step 5: Braze the other recently-cut end onto the plug such that the resulting plugged steerer tube is the amount longer you want it to be. Step 6: Reinstall the fork with the headset, spacers and brake hanger you need/want. Step 7: Give gugie his damn pizza and beer.
Ed Litton suggested and did exactly this me for so that I could use a fork from a ~1960 59cm Cinelli frame on a ~1965 64cm Cinelli frame (not the blue one you saw at Eroica CA; the silver one that runs Campy 10sp triple that gugie saw at Fauxrica last September). Well, Ed didn't have to modify the threads and I gave him cash money instead of pizza and beer, but otherwise it was this process. I turned out great. It adds a little weight, but you've seen me - at my size, a few extra ounces on a bike are seriously insignificant in the overall scheme of things.
Oh, and if you want to add some extra height to the steerer tube to get the bars a touch higher, you can build that in to the calculations of how much you extend the tube. I did. Or should I say, I asked Ed to.
That might require more tribute than beer and pizza. Otherwise, that’s a variation of 5he grafting solution I’m trying to talk myself out of (though, not surprisingly, the crowd here seems to be against pragmatic solutions involving leaving well enough alone). Some kind of steerer modification like that really does seem like the Cadillac solution though.