Originally Posted by
bikingshearer
I believe the threading on the NDS rear hub is pretty standard
Correct. You could thread on a single-speed freewheel if you wanted to have a "flip-flop" hub. Not that I recommend that! Just pointing out it is the same thread. It will take either a Phil disk or an Arai drum, but the Arai will need some customizing, the hub isn't really optimized for attaching the Arai. Arai is meant to be captured under the axle locknut, the one for locking in the cones adjustment, but a Phil hub doesn't have cones or locknuts. Some tandem specialists have modified Arai drums to go on your hub, but that's going to be difficult to find now, many years after they stopped making them.
The Arai drum brake <snip> Trust me, you want that.
I hope you'll forgive me if I don't "trust you" on that. I don't want a drag brake on my tandem and I think I've earned the right to an opinion. I was a framebuilder specializing in tandems for over 20 years, making Santana, Rodriguez, Counterpoint, Davidson and Ti Cycles tandems. I put many an Arai on custom bikes, so I am intimately familiar with them. Also used plenty of Phil disks. I even built a custom tandem for Mr. Phil Wood himself, which had no rim brakes, only two Phil disks. Against my advice I might add!
BTW Phil disks soon proved themselves to be unreliable and unsafe. The splined interface between the hub and the fiber disk was prone to catastrophic failure under hard braking, the worst time for that to happen. Phil responded by redesigning those parts so the splined interface was twice as wide (or more?), but then those failed sometimes too, and the brake was withdrawn from the market. Not everyone's brake failed, but I sure wouldn't count on one for stopping you. Strictly a drag brake. If considering buying one, look at the fiber disk where it mates with the splined aluminum "carrier" that threads onto the hub. The splined part should be 2 or 3 times as wide as the part of the disk that goes up into/between the "brake pads". You should be able to see the shoulder between the thin part and the thick splined part. No shoulder, no thicker splined interface = deathtrap.
But I never felt the need to put one on a tandem for the wife and me. Two good strong rim brakes was always plenty for us.
We took part in a study that was done maybe 30 years ago where tandem teams were sent a series of adhesive dots to stick to their rims. They change color, from white to black IIRC, when they reach the temperature printed on them, and the color change is permanent. So with a string of dots every, say, 10° F or whatever (I forget), you can see what's the highest temperature the rim ever got. We really tried to get our rims hot, by pedaling with all our might with the brakes on, on a steep downhill where we would roll at over 50 mph without the brakes. Sorry I don't remember what the highest temp we got was, but it was nowhere near the point where brake pads would melt or fade, or tires would blow off. Those being the problems most frequently mentioned by people who say you need a drag brake.
I'll admit, we never took our tandem to the Alps or other places with really long
and steep downhills. Here in the Western US, our mountain roads are mostly easy grades, and our steepest hills tend to be short. Also this tandem wasn't often loaded up with camping gear for long unsupported tours. The couple times we did, there were no super-scary downhills on our routes. So I can see a need for a drag brake for some people in some places. Just never turned out to be needed for us.
To the OP: careful with the front wheel. Despite (or because of?) the 48 spokes, the wheel can pretzel / taco / potato chip if you put a strong enough side load on it, due to the left side flange being closer to the center of the wheel. I have seen it happen twice myself and heard lots of stories of it happening to others. It can happen at walking pace, if you just turn the wheel sharply. I saw it happen within the first 10 feet of riding on a brand-new custom tandem, as they turned off the sidewalk into the street! Phil also made a 110 mm front disk hub that didn't have that problem, but it of course required a custom fork made at that width. Your Schwinn almost certainly has a 100 mm fork and hub. I would consider replacing that front wheel with any moderately strong normal "single bike" wheel, even if it only has 36 spokes. It'll be stronger than the existing dished wheel. Some folks have even gotten great reliability with 32 or fewer spokes if the rim is a modern deep-V shape. An "aero" rim might look too out of place on a vintage bike, but they give great heat-dissipation in addition to the stiffness and strength advantage.
Definitely ditch those finned Mathauser pads, they are also deathtraps. The problem is the rubber is only glued to the finned aluminum carrier, and the glue lets loose sometimes, leaving you with no brake pad, no braking. They failed sometimes even when new, and now after all these years the glue joint has to be considered degraded, totally unreliable. I say this with great sorrow because I used them BITD and I still think they're the coolest-looking brake pads ever. If only they didn't try to kill you!
Oh and the plastic ring on the F hub is for an Avocet speedometer.
Mark B