Originally Posted by
nlerner
What shifters are you using? There's a relationship between the amount of cable a shifter can pull, the RD, and the max cog size.
This, and everything else too. We really need to know not just the derailer and shifter, but what freewheel and chain you're running with the combos so far. Some of the 5-speed chains from back in the day combined with unrefined Atom freewheels (or Schwinn-licensed Shimano copies of Atoms) could be quite the noisy mess to shift.
Pictures would help too, for if there happens to be a recurring setup issue, it may be visible.
Question for the OP: Generally, in your experience, what combinations have you had that you've been pleased with? It'd help to give us a point of reference.
-Kurt