Old 06-15-23 | 06:06 AM
  #22  
djb
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Joined: Jul 2010
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From: Montreal Canada
Originally Posted by afrowheels
Realised I hadn't replied to this.

Yes, heavily loaded: 50kg+.

The picture doesn't have the insert in because I didn't want that superglued in. But actually the insert I had in that hook had slipped out when the break happened. Unless that happens I do have them in.

Zipties are saving my bacon at the moment. With the pannier I superglued the hook again but then have two zipties threaded through the plastic bracket, on either side of the hook. The hassle then is that either I can't take the pannier off the bike or I have to cut the zipties and set it all up again. (Right now mostly choosing the first option).

The Colombian Ortlieb distributor referred me to the head office, which referred me back to them: pretty useless.

Will be looking into some of the DIY suggestions once I arrive in the next big city and have some time.

Also using zipties to keep my mudguards from rubbing tyres because they've become deformed and lost some parts. And starting to have gear issues as well but that's another story!
I realize that I didnt properly describe my setup-- I am not using the inserts at all, fattening up the rails so that the clips fit snugly onto them, specifically because I didnt want to deal with losing an insert and to nearly completely eliminate any play/clearance between the rail and mount. Like the other fellow, I used rubber hose tubing sliced and ziptied / taped on . It was fiddly getting it to the right thickness with trial and error, but once done properly, they have pretty much stayed on for years now, with occasional new tape going on top as old tape gets mushed a bit. I bought some hosing at a hardware store, they come in various diameters so I think had to return and get a different size as the first one was too thick. I used tiny zipties to hold them on, but over time the zipties moved, so tape worked.
I saw this tip years ago and seemed the best way to try to make life easier on the mounts. Any play or looseness is just going to put way more forces into the mounts with every bounce.
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