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Old 09-12-25 | 09:20 AM
  #11  
Fentuz
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Joined: Aug 2014
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From: UK

Bikes: customized Dahon Helios 1x10, customized Dahon Smooth Hound 1x11, customized Dahon Hammerhead 8.0 d7, Kinesis GX Race 50(mullet setup 1x11), Forme Calver 37 (1x11), Planet X Giovanissimi 20 (1x9), Orange Zest 20 (1x9)

Originally Posted by Duragrouch
Your analysis is right on the money. I wrote up similar and sent to Dahon when the first frame cracked and they blew me off, said I was too heavy and too tall, neither of which was true. The front side of the tube is loaded in tension, so susceptible to fatigue, whereas the back is loaded in compression, much less of an issue, which is why 99% of bikes put the clamp slot in back, for eons. Notably, Dahon moved the slot location to back, and changed the bushing to aluminum. I recommended they preemptively send out metal bushings to Dahon owners with plastic bushings, to perhaps prevent or delay cracking, and they had no interest in doing that.
looking at your bike pictures, it seems they slot is @ the front because its bottom is levelled with the seat stay tubes and would interfere with the weld.

I think they could have put a shallower slot at the back and they should fit "twin clamp", basically a split tube with 2 clamping levers (on the front) so that it covers the overall slot and behaves like a cerclage stopping the loading of the slot stress release feature.

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