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Old 10-11-06, 10:37 PM
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moxfyre
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Join Date: Oct 2004
Location: DC / Maryland suburbs
Posts: 4,166

Bikes: Homebuilt tourer/commuter, modified-beyond-recognition 1990 Trek 1100, reasonably stock 2002-ish Gary Fisher Hoo Koo E Koo

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stripped star nut

I picked up a fixer-upper Gary Fisher MTB for no very good reason. While attempting to adjust the headset, I found that tightening the adjustment bolt did not take up any play. After a few turns, I found the star nut to be completely stripped. I'm tempted to believe this was a preexisting condition, rather than my own incompetence, as the previous owner was clearly a mechanical nitwit (there are a few other things seriously under/overtightened on the bike).

What's the best way to remove the dead star nut? I suppose I could just pound it out with a mallet and dowel rod, but won't that gall the fork steerer excessively?
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