Originally Posted by MichaelW
Ortleib bags are welded, not sewn. Do they use some special heat gun ?
They probably do it with a hot iron similar to a soldering gun. But I was suggesting just the pattern, not the materials, for homemade panniers. You can't get too much simplier than those. From the sewing side, you could get away with making only a few seams...maybe as little as 4 per bag. Having made kites in the past, the fewer the seams the better.