Originally Posted by
pinkrobe
JB Weld FTW! I've heard of silver solder being used for steel bike frames [it melts at a lower temperature than normal soldering rod], but not for aluminum. Most Al gets TIG-welded. Actually, it would be very cool to CNC this whole thing. Precision machined insets for the LEDs and driver to mount into, inset screws holding things together, o-rings and gaskets... I'm sure somebody is already doing this.
Lower than brazing rod, you mean? Yeah, I think you're right. It melts at a higher temperature than regular solder, though.
And yeah, someone IS doing this... Dinotte.