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Old 08-24-08 | 10:18 PM
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ellerbro
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Joined: Apr 2007
Posts: 130
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My DIY Rear Light

I recently completed a DIY rear light and thought I'd share. It uses two Luxeon I red-orange stars powered off 3 AA NiMH batteries. Resistors are used to limit current to the LEDs. Current is about 300 mA to each LED with fresh batteries then decreases from there. I put in a rainproof toggle switch and rainproof power connector. The housing is a waterproof enclosure with removable clear cover. I frosted the cover with spray-on Krylon frosting. It didn't come out as good as I'd like but it works.

Run time is about 5 hours. Just on/off, no flash mode. It puts my Mars 3.0 to shame, particularly in off-axis visibility. Things I'll probably modify down the road are to add a third LED and run them in series off a boost converter and possibly diffuse the light a bit more to get a larger apparent light source. I need to make a more robust mount for it too.

The lumens are about 10% higher than the attached graph shows because I increased the current after taking those measurements. I used 53 lumens/watt as calculated from the Lumileds datasheet to determine the lumens numbers. Total cost was probably $75 or so including charger. The total weight is about 300 grams.
Attached Images
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Bike Light Lumens.jpg (91.3 KB, 45 views)
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Front Open low.jpg (79.0 KB, 49 views)
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Corner low.jpg (95.0 KB, 36 views)
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Front Closed low.jpg (95.4 KB, 37 views)
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Back low.jpg (89.1 KB, 50 views)
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Angle low.jpg (90.7 KB, 39 views)
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Side low.jpg (87.9 KB, 38 views)
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Rear Flash low.jpg (83.6 KB, 66 views)
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