Originally Posted by
ianjk
Every time I've sandblasted something (old car/truck frames, motorcycle frames/gas tanks) it has left an almost pitted/porous surface (ie. harm to parent material)... that is on steel, would imagine that a softer metal like aluminum would be even worse.
As for removing the anodizing via reverse electrolysis, I've heard it works.
Also, I found (via interwebz) that a "dilute aqueous solution of phosphoric and chromic acid" will remove the anodizing without harming parent material... but you need to be an excellent chemist to do it without killing yourself.
I know we're getting pedantic here, and we probably both agree that swapping them is a lot easier, but I should have said media blast, not sandblast. You can strip aluminum with glass beads or nut shells just fine.