Originally Posted by
Scooper
Please post photos when you can. If it's just the head tube and the crack hasn't propagated to the top tube or the down tube it can be repaired.
HERE's a photo sequence of a head tube being replaced by Yellow Jersey.
I suspect the OP's frame has the same problem of a frame with a built in unrelieved stress. I have seen a posting of a couple bianchis with the same problem. The OP's bike has the extra problem of the pointed lug which provided a stress riser. Not a problem normally, but with unrelieved stresses, that would be a failure point.
I'm conflicted about repairing it. Seems to me that as long as used ones are out there cheaply available, buying another is a better idea. If the price of steel frames holds up, a repair will become economic. A head tube is a relatively easy repair in comparison to the top tube or some other tubes that would be hard to match. But with the price of the repair, plus the price of a relatively inexpensive paint job, the op would be over $400 in a heartbeat.