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Old 09-28-09 | 03:14 AM
  #7  
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DannoXYZ
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Joined: Jul 2005
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From: Mesa, AZ

Bikes: Moots RCS, tandem, beach-cruiser, MTB, Specialized-Allez road-bike, custom track-bike

Even with an aesthetic coat of paint or bar-tape, I would still sand down the bar to a very fine finish and polish it. Scratches on the surface of aluminium seriously compromises the strength as the scratches are stress-risers that will generate cracks. Each and every single scratch is a potential crack and many of them will propagate... then when they meet...
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