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Serotta F2 fork question

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Old 03-26-15 | 06:39 PM
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Serotta F2 fork question

Howdy

I've decided to ditch a noodly EC90 SLx and put on this F2 I've had collecting dust in my garage for some time.

It's a used fork I got on trade from a dude with a big head tube, and I'm a little guy.. so I'll be chopping it down from long to short. What's the deal with this glued in plug? Do I need to demo that sucker out and glue it back in after the chop, or can I discard and use a regular compression plug?

Thanks

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Old 03-27-15 | 07:24 AM
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Old 03-27-15 | 12:00 PM
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Many CF forks depend on the buttressing of the glued in steel sleeve to meet their design strength. It serves two purposes. First it allows an anchor for the compression plug without the risk of expanding the tube itself by over-tightening. This is no a critical need if you're not hamfisted.

The second and more important function is that it carries expansion stress below the headset, and the stress fulcrum at the top of the lower bearing. IMO, this is the more important function, both preventing potential failure there, and providing some degree of backup attachment in the event the tube does crack. More and more we're seeing CF fork makers move to systems where the plug is inserted deeper for this very reason.

My advice is to try to salvage the liner tube if possible, or source a new one. Or, if going without, use one of the newer style longer/deeper plugs that extends down below the upper bearing.
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Old 03-27-15 | 04:55 PM
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Old 03-27-15 | 04:58 PM
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I assumed the top-cap screws right into this... no?
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Old 03-27-15 | 05:00 PM
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I dont see a Problem, It solves the loose compression nut problem in CF steerers with a Permanent cure


What's the deal with this glued in plug? Do I need to demo that sucker out and glue it back in after the chop, or can I discard and use a regular compression plug?
You pick, Your choice , maybe have a Pro Shop do it, if you are not confident in your skills. own a Saw Guide already ?

Last edited by fietsbob; 03-27-15 at 05:06 PM.
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Old 03-27-15 | 05:08 PM
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Originally Posted by The B
I assumed the top-cap screws right into this... no?
If that's a glued in plug, that's it. If it's an expander, you'll see a hex socket larger than the 6mm thread which allows adjustment of the expansion wedges
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Old 03-27-15 | 05:09 PM
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It doesn't go very deep. If what you see is all you get, I think it might actually be "better" to use a longer compression plug. This thing looks like it only goes about 3/4" in.
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Old 03-27-15 | 05:10 PM
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It's threads to blackness - this sucker's glued in
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Old 03-27-15 | 05:22 PM
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Originally Posted by The B
It's threads to blackness - this sucker's glued in
OK, then fee free to lose it if you're cutting the fork, and go with an expander. Just use some sense and don't overtighten the expander which is the most common mistake people make.
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Old 03-28-15 | 08:54 AM
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The Serotta F2 fork was made by Reynolds for Serotta, it was a slightly modified Ouzo. It came with the Reynolds expander plug, not a glue-in like yours has.

If you have the necessary steer tube length to suit you below that plug, it will be safe to cut the steerer and use a conventional expander.
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