Need some help
#1
Thread Starter
Senior Member
Joined: Oct 2015
Posts: 151
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From: Indiana
Bikes: Trek 4.0 Domane
Need some help
I installed a new 5800 gear set on my bike. 50/34 front and 11-32 cassette. I also installed new shifter and brake cables.
I'm now pulling my hair out on the shifting.
First trouble is it will not shift down to the 11 tooth gear.
Second is it will shift all the way up to the 32 gear nicely but when I go to shift back the other way there is slack and no shifting at all. I have adjusted the barrel tension at the rear derailleur and this will work to get it shifting back up to the 32 but slack again going back down.
I have turned the H and L adjustment screws I and out.
I have the 32 adjusted where the chain won't jump off the cog into the spokes. I feel good about that adjustment.
I fidget the chain to go down to the 11 cog and thought I was done. I then shifted back through the gears and get back up to the 32 and then when I would go back down no clicking.
Ughhh
Need some help.
I'm now pulling my hair out on the shifting.
First trouble is it will not shift down to the 11 tooth gear.
Second is it will shift all the way up to the 32 gear nicely but when I go to shift back the other way there is slack and no shifting at all. I have adjusted the barrel tension at the rear derailleur and this will work to get it shifting back up to the 32 but slack again going back down.
I have turned the H and L adjustment screws I and out.
I have the 32 adjusted where the chain won't jump off the cog into the spokes. I feel good about that adjustment.
I fidget the chain to go down to the 11 cog and thought I was done. I then shifted back through the gears and get back up to the 32 and then when I would go back down no clicking.
Ughhh
Need some help.
#2
Senior Member


Joined: Feb 2012
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From: Rochester, NY
Bikes: Stewart S&S coupled sport tourer, Stewart Sunday light, Stewart Commuting, Stewart Touring, Co Motion Tandem, Stewart 3-Spd, Stewart Track, Fuji Finest, Mongoose Tomac ATB, GT Bravado ATB, JCP Folder, Stewart 650B ATB
First thing I do is to separate the cable and lever from the actual ders WRT the shifting and der adjustments by not using the levers to control the initial shifting. Pull on the cables, or push the ders. with your hands to set the limits, with no lever influence. Only after the ders shift over the ranges do I move onto the lever aspects.
I then test the lever and upper cable friction by working through the lever shift range with only holding the cable ends. If the slight hand pull/pressure won't result in easy/quick/complete function then you have cable friction (assuming the levers are working properly).
Internal cable routing, casing end caps with seals, casing loops too tight or sloppy, badly seated casing ends wrong cable routing past the anchor bolt and more can effect cause and response of the system. Andy.
I then test the lever and upper cable friction by working through the lever shift range with only holding the cable ends. If the slight hand pull/pressure won't result in easy/quick/complete function then you have cable friction (assuming the levers are working properly).
Internal cable routing, casing end caps with seals, casing loops too tight or sloppy, badly seated casing ends wrong cable routing past the anchor bolt and more can effect cause and response of the system. Andy.
#3
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Joined: Apr 2009
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From: New Rochelle, NY
Bikes: too many bikes from 1967 10s (5x2)Frejus to a Sumitomo Ti/Chorus aluminum 10s (10x2), plus one non-susp mtn bike I use as my commuter
Second what Andy said above.
Add to that shifting to low but not back, with a slack cable is a classic sign that the cable is binding someplace.
In fact, the bike is speaking to you, and telling you that the pinch is someplace between the slack area and the derailleur, with the frame/derailleur loop being the likely suspect.
Add to that shifting to low but not back, with a slack cable is a classic sign that the cable is binding someplace.
In fact, the bike is speaking to you, and telling you that the pinch is someplace between the slack area and the derailleur, with the frame/derailleur loop being the likely suspect.
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FB
Chain-L site
An ounce of diagnosis is worth a pound of cure.
Just because I'm tired of arguing, doesn't mean you're right.
“One accurate measurement is worth a thousand expert opinions” - Adm Grace Murray Hopper - USN
WARNING, I'm from New York. Thin skinned people should maintain safe distance.
#4
Senior Member


Joined: Feb 2004
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From: St Peters, Missouri
Bikes: Catrike 559 I own some others but they don't get ridden very much.
I agree with the first two posters. They both always give good advice - but:
The first thing that I would do would to be sure that everything is in the default condition. That means checking the derailleur hanger alignment. If it's not in pretty close alignment, no amount of fine tuning will get your indexing right.
The first thing that I would do would to be sure that everything is in the default condition. That means checking the derailleur hanger alignment. If it's not in pretty close alignment, no amount of fine tuning will get your indexing right.
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#5
Thread Starter
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Joined: Oct 2015
Posts: 151
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From: Indiana
Bikes: Trek 4.0 Domane
Thanks guys. It's all brand new gear and it's external wiring.
I can see what you are advising. The short piece of casing at the rear derailleur had a lot of friction on the reassembly . I replaced it with new.
I will get busy and check back later.
Perfect day for this...it's raining
I can see what you are advising. The short piece of casing at the rear derailleur had a lot of friction on the reassembly . I replaced it with new.
I will get busy and check back later.
Perfect day for this...it's raining
#6
Senior Member

Joined: Sep 2010
Posts: 8,327
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From: Roswell, GA
Bikes: '93 Trek 750, '92 Schwinn Crisscross, '93 Mongoose Alta
Thanks guys. It's all brand new gear and it's external wiring.
I can see what you are advising. The short piece of casing at the rear derailleur had a lot of friction on the reassembly . I replaced it with new.
I will get busy and check back later.
Perfect day for this...it's raining
I can see what you are advising. The short piece of casing at the rear derailleur had a lot of friction on the reassembly . I replaced it with new.
I will get busy and check back later.
Perfect day for this...it's raining
#7
The Infractionator
Joined: Mar 2016
Posts: 2,201
Likes: 3
From: Rochester, NY
Bikes: Classic road bikes: 1986 Cannondale, 1978 Trek
Whenever I cut new housings, I ALWAYS take a round file to the ends, push it in to move any steel winding back, then rotate it both directions for a minute or 2.
#8
Thread Starter
Senior Member
Joined: Oct 2015
Posts: 151
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From: Indiana
Bikes: Trek 4.0 Domane
I can't thank you guys enough!!!
I went out and released the cable from the RD . I was able to go top to bottom back and forth using my hand with zero hitches on the cassette .
I pulled the new short piece of casing at the RD and noticed it was sticky. The end caps were tight. I opened them up enough for the cable to slide freely. (I suspect this was my trouble spot) I pulled the cable all the way out checking for tightness as I went . The new short piece from the shifter to the barrel was sticky at the end cap. I opened it up slightly.
Reassembled all the way. Double checking.
I had also thought about the shifter being indexed. So I clicked it all the way to where the chain would be on the 11 cog. Chain was on the 50 front and 11 rear.
Pulled the cable hand tight and secured.
Started pedaling while shifting and she shifted smoothly up and down the gear range many times.
Sweet harmony!
Super thanks for the help.
I went out and released the cable from the RD . I was able to go top to bottom back and forth using my hand with zero hitches on the cassette .
I pulled the new short piece of casing at the RD and noticed it was sticky. The end caps were tight. I opened them up enough for the cable to slide freely. (I suspect this was my trouble spot) I pulled the cable all the way out checking for tightness as I went . The new short piece from the shifter to the barrel was sticky at the end cap. I opened it up slightly.
Reassembled all the way. Double checking.
I had also thought about the shifter being indexed. So I clicked it all the way to where the chain would be on the 11 cog. Chain was on the 50 front and 11 rear.
Pulled the cable hand tight and secured.
Started pedaling while shifting and she shifted smoothly up and down the gear range many times.
Sweet harmony!
Super thanks for the help.
#9
Mechanic/Tourist
Joined: Apr 2007
Posts: 7,522
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From: Syracuse, NY
Bikes: 2008 Novara Randonee - love it. Previous bikes:Motobecane Mirage, 1972 Moto Grand Jubilee (my fave), Jackson Rake 16, 1983 C'dale ST500.
Glad you solved the problem. The next time you face one, though, avoid the kitchen sink approach and first take some time to look at how the item you are working on operates.
In this case the fact that the lever has to pull on the cable to shift to the larger/lower gears means there is resistance (a spring) that keeps it from moving that way on it's own. The fact that once you release the cable the derailleur returns means that only that spring is helping it to shift the other way (by pulling on the cable in the opposite direction). If a portion of the cable is loose then logically something between the loose portion of the cable and the derailleur, where the spring is, is the problem. That would have been the curved housing.
In this case the fact that the lever has to pull on the cable to shift to the larger/lower gears means there is resistance (a spring) that keeps it from moving that way on it's own. The fact that once you release the cable the derailleur returns means that only that spring is helping it to shift the other way (by pulling on the cable in the opposite direction). If a portion of the cable is loose then logically something between the loose portion of the cable and the derailleur, where the spring is, is the problem. That would have been the curved housing.
#10
The Infractionator
Joined: Mar 2016
Posts: 2,201
Likes: 3
From: Rochester, NY
Bikes: Classic road bikes: 1986 Cannondale, 1978 Trek





