Go Back  Bike Forums > Bike Forums > Bicycle Mechanics
Reload this Page >

compression plug

Search
Notices
Bicycle Mechanics Broken bottom bracket? Tacoed wheel? If you're having problems with your bicycle, or just need help fixing a flat, drop in here for the latest on bicycle mechanics & bicycle maintenance.

compression plug

Thread Tools
 
Search this Thread
 
Old 03-21-18 | 10:58 AM
  #1  
jonelliotelliot's Avatar
Thread Starter
Senior Member
 
Joined: Aug 2015
Posts: 115
Likes: 0
compression plug

I'm completing a build, and i have one final thing to do.

I have worked out the correct stack height for my fit. However my stem now sits below the compression plug that is currently in there. So i need to get my steerer tube trimmed at my LBS.

my question is:
can i safely ride to my LBS (with my stem below the compression plug) without damaging anything?
it is a short ride (7km)

or would y'all recommend i just walk it over / take it on the subway?

thanks,
jonelliotelliot is offline  
Reply
Old 03-21-18 | 11:05 AM
  #2  
McBTC's Avatar
Senior Member
10 Anniversary
 
Joined: May 2015
Posts: 4,049
Likes: 124

Bikes: 2015 22 Speed

Do you have a carbon steerer tube?
McBTC is offline  
Reply
Old 03-21-18 | 11:06 AM
  #3  
jonelliotelliot's Avatar
Thread Starter
Senior Member
 
Joined: Aug 2015
Posts: 115
Likes: 0
Originally Posted by McBTC
Do you have a carbon steerer tube?
yes. carbon fork/steerer tube. (columbus minimal)
jonelliotelliot is offline  
Reply
Old 03-21-18 | 11:08 AM
  #4  
Senior Member
 
Joined: Aug 2005
Posts: 33,657
Likes: 1,119
From: Pittsburgh, PA

Bikes: '96 Litespeed Catalyst, '05 Litespeed Firenze, '06 Litespeed Tuscany, '20 Surly Midnight Special, All are 3x10. It is hilly around here!

Ride it over. Tighten the stem clamp bolts enough to keep it in place but don't go nuts with the torque. Once the steerer has been cut to the correct length, torque the bolts to spec. The reenforcement of the compression plug is a useful safeguard but not essential for many forks.
HillRider is offline  
Reply
Old 03-21-18 | 11:11 AM
  #5  
McBTC's Avatar
Senior Member
10 Anniversary
 
Joined: May 2015
Posts: 4,049
Likes: 124

Bikes: 2015 22 Speed

...how many spacers above the stem right now?
McBTC is offline  
Reply
Old 03-21-18 | 11:12 AM
  #6  
jonelliotelliot's Avatar
Thread Starter
Senior Member
 
Joined: Aug 2015
Posts: 115
Likes: 0
Originally Posted by HillRider
Ride it over. Tighten the stem clamp bolts enough to keep it in place but don't go nuts with the torque. Once the steerer has been cut to the correct length, torque the bolts to spec. The reenforcement of the compression plug is a useful safeguard but not essential for many forks.
great. thanks. carbon scares me.
currently I'm 1 newton metre below the recommended torque. I'll ride it over, and re-torque once it's all done.
jonelliotelliot is offline  
Reply
Old 03-21-18 | 11:13 AM
  #7  
jonelliotelliot's Avatar
Thread Starter
Senior Member
 
Joined: Aug 2015
Posts: 115
Likes: 0
Originally Posted by McBTC
...how many spacers above the stem right now?
quite a lot. 30mm above. 20mm below stem.
jonelliotelliot is offline  
Reply
Old 03-21-18 | 11:17 AM
  #8  
McBTC's Avatar
Senior Member
10 Anniversary
 
Joined: May 2015
Posts: 4,049
Likes: 124

Bikes: 2015 22 Speed

so the stem is way below the compression plug so worrying about cracking the steerer tube is justified...
McBTC is offline  
Reply
Old 03-21-18 | 11:26 AM
  #9  
jonelliotelliot's Avatar
Thread Starter
Senior Member
 
Joined: Aug 2015
Posts: 115
Likes: 0
Originally Posted by McBTC
so the stem is way below the compression plug so worrying about cracking the steerer tube is justified...
yea it's nowhere close. ugh. maybe i'll just play it safe and walk it over.
jonelliotelliot is offline  
Reply
Old 03-21-18 | 11:30 AM
  #10  
- Soli Deo Gloria -
 
Joined: Aug 2015
Posts: 14,779
Likes: 743
From: Northwest Georgia

Bikes: 2018 Rodriguez Custom Fixed Gear, 2017 Niner RLT 9 RDO, 2015 Bianchi Pista, 2002 Fuji Robaix

I disagree with those who recommend riding it over.

Carbon layup in steerer tubes is vertical, top to bottom, and they have great resistance to bending loads. There are usually no fibers running around the tube horizontally and so the tube has little resistance to crushing loads.

Slight pressure from the stem in an area not supported by the compression plug or slight pressure from the compression plug in an area not supported by the stem can deform (expand or crush) the tube significantly. It is very easy to deform the steerer tube to the point where it begins to crack by doing this. Loads from riding only exacerbate the risk.

A compression plug 30 mm above the stem means that a significant portion of the steerer is unsupported. Don't risk riding it.


-Tim-
TimothyH is offline  
Reply
Old 03-21-18 | 11:32 AM
  #11  
- Soli Deo Gloria -
 
Joined: Aug 2015
Posts: 14,779
Likes: 743
From: Northwest Georgia

Bikes: 2018 Rodriguez Custom Fixed Gear, 2017 Niner RLT 9 RDO, 2015 Bianchi Pista, 2002 Fuji Robaix

10 minutes long but definitely worth watching. It explains expansion plugs and steerer tubes very well and shows a vivid example of how they are easily deformed.



-Tim-
TimothyH is offline  
Reply
Old 03-21-18 | 11:57 AM
  #12  
Banned
 
Joined: Jun 2010
Posts: 43,586
Likes: 1,380
From: NW,Oregon Coast

Bikes: 8

carbon scares me.
I don't need it, so I stick with safe, steel.
fietsbob is offline  
Reply
Old 03-21-18 | 12:24 PM
  #13  
dsbrantjr's Avatar
Senior Member
15 Anniversary
 
Joined: Sep 2010
Posts: 8,327
Likes: 1,112
From: Roswell, GA

Bikes: '93 Trek 750, '92 Schwinn Crisscross, '93 Mongoose Alta

Originally Posted by fietsbob
I don't need it, so I stick with safe, steel.
+1, steel is real.
dsbrantjr is offline  
Reply
Old 03-21-18 | 12:57 PM
  #14  
Banned
 
Joined: Jun 2010
Posts: 43,586
Likes: 1,380
From: NW,Oregon Coast

Bikes: 8

I understand some companies add a metal liner to a carbon fork steerer, once it is sized.. so it can better resist the stem clamp forces.
fietsbob is offline  
Reply
Old 03-21-18 | 01:19 PM
  #15  
Dan Burkhart's Avatar
Senior member
Titanium Club Membership
20 Anniversary
 
Joined: Oct 2004
Posts: 8,371
Likes: 898
From: Oakville Ontario
If your cables are long enough, you could put all the spacers under the stem and clamp the stem at the top of the steer tube just long enough to ride to the shop.
Dan Burkhart is online now  
Reply
Old 03-27-18 | 08:52 PM
  #16  
jonelliotelliot's Avatar
Thread Starter
Senior Member
 
Joined: Aug 2015
Posts: 115
Likes: 0
Reviving this oldish thread.

So, I ended up walking the bike over to get it trimmed
It’s all good.

One more question:
The fork I’m using is a Columbus minimal 1”
I’m using a shim inside the 1 1/8” stem, with 1” spacers.

My Columbus minimal fork came with a really nice Columbus top-cap (with a nice dove graphic) that I would really like to use. Except, it’s a 1 1/8” top-cap ... it came with the 1” expander plug I bought from Henry-James. Go figure.

The fork recommends a 5mm spacer above the stem. So that’s what I’m using.

Could I put a 5mm 1 1/8” spacer instead of the 1” spacer above my stem, and drop my nice Columbus top-cap on there? ... or would that be unwise?

Thanks.

Last edited by jonelliotelliot; 03-27-18 at 09:01 PM.
jonelliotelliot is offline  
Reply
Old 03-27-18 | 09:17 PM
  #17  
McBTC's Avatar
Senior Member
10 Anniversary
 
Joined: May 2015
Posts: 4,049
Likes: 124

Bikes: 2015 22 Speed

I don't see how that would hurt anything. I'm 'gonna keep an eye on this thread and learn something too. I like the cap that came on my bike so I understand the desire to use it.
McBTC is offline  
Reply
Old 03-27-18 | 10:30 PM
  #18  
- Soli Deo Gloria -
 
Joined: Aug 2015
Posts: 14,779
Likes: 743
From: Northwest Georgia

Bikes: 2018 Rodriguez Custom Fixed Gear, 2017 Niner RLT 9 RDO, 2015 Bianchi Pista, 2002 Fuji Robaix

Originally Posted by fietsbob
I understand some companies add a metal liner to a carbon fork steerer, once it is sized.. so it can better resist the stem clamp forces.
Cervelo does this. You have to mix adhesive, smear it inside the steerer and insert a metal sleeve.

An compression plug is not used however. Once the sleeve is in place it uses a regular starfangled nut.


-Tim-
TimothyH is offline  
Reply
Old 03-28-18 | 08:29 AM
  #19  
Senior Member
 
Joined: Aug 2005
Posts: 33,657
Likes: 1,119
From: Pittsburgh, PA

Bikes: '96 Litespeed Catalyst, '05 Litespeed Firenze, '06 Litespeed Tuscany, '20 Surly Midnight Special, All are 3x10. It is hilly around here!

Originally Posted by jonelliotelliot
Could I put a 5mm 1 1/8” spacer instead of the 1” spacer above my stem, and drop my nice Columbus top-cap on there? ... or would that be unwise?
The reason for the spacer above the steerer is to assure the stem is completely supported by the steerer with no overhang. That spacer serves no structural purpose so you could use a 1-1/8" spacer if you wish. You will want to keep it centered as you adjust the headset preload but after the stem clamp bolts are torqued properly it won't matter. If it shifts around while riding you could use a thin shim to keep it centered.
HillRider is offline  
Reply
Old 03-28-18 | 08:52 AM
  #20  
Banned
 
Joined: Jun 2010
Posts: 43,586
Likes: 1,380
From: NW,Oregon Coast

Bikes: 8

Originally Posted by TimothyH
Cervelo does this. You have to mix adhesive, smear it inside the steerer and insert a metal sleeve.

An compression plug is not used however. Once the sleeve is in place it uses a regular starfangled nut.


-Tim-

So one expects the relatively thick carbon steerer, + your adding the sleeve

gets you in the range of a 1" threadless fork steerer star fangled nut. .. that ID around 22,2mm..


If the liner is long enough you have an aluminum and carbon steerer, which is not bad... belt & braces..


A good machine shop could thread the inside of your sleeve and make a cap of aluminum to thread into it,

the cap being also threaded for the pre load bolt.. then that does the star nut job ..


and offers less weight and more bragging rights..




....

Last edited by fietsbob; 03-28-18 at 01:03 PM.
fietsbob is offline  
Reply
Old 03-28-18 | 12:55 PM
  #21  
jonelliotelliot's Avatar
Thread Starter
Senior Member
 
Joined: Aug 2015
Posts: 115
Likes: 0
Originally Posted by HillRider
The reason for the spacer above the steerer is to assure the stem is completely supported by the steerer with no overhang. That spacer serves no structural purpose so you could use a 1-1/8" spacer if you wish. You will want to keep it centered as you adjust the headset preload but after the stem clamp bolts are torqued properly it won't matter. If it shifts around while riding you could use a thin shim to keep it centered.

thanks.
jonelliotelliot is offline  
Reply
Related Topics
Thread
Thread Starter
Forum
Replies
Last Post
Devansh101
Bicycle Mechanics
4
09-10-18 01:12 PM
TeamLaVaylie
General Cycling Discussion
5
04-13-17 09:04 PM
nickmarchese
Road Cycling
6
01-26-13 09:01 PM
Hapsmo911
Bicycle Mechanics
9
06-16-12 12:35 PM
nightfly
Singlespeed & Fixed Gear
18
06-02-12 06:13 AM

Posting Rules
You may not post new threads
You may not post replies
You may not post attachments
You may not edit your posts

BB code is On
Smilies are On
[IMG] code is On
HTML code is Off
Trackbacks are Off
Pingbacks are Off
Refbacks are Off



Contact Us - Archive - Advertising - Cookie Policy - Privacy Statement - Terms of Service -

Copyright © 2026 MH Sub I, LLC dba Internet Brands. All rights reserved. Use of this site indicates your consent to the Terms of Use.