Maximum spoke tension?
#26
Me duelen las nalgas

Joined: Aug 2015
Posts: 13,519
Likes: 2,832
From: Texas
Bikes: Centurion Ironman, Trek 5900, Univega Via Carisma, Globe Carmel
The Zac 19 is a pretty strong rim despite being listed as a lightweight. It's a popular budget priced rim for mountain bikers. I got one to replace the rear wheel on my heavy comfort hybrid/errand bike a few years ago after spokes snapped on the original single wall rim, which warped. The Zac 19 was on a budget priced Wheelmaster build, generic loose bearing hub, heavy duty spokes. 700x40 Michelin Protek Cross Max tires, practically bombproof. I've bashed that bike across bombed out pavement and gravel roads while hauling up to 50 lbs of stuff. No problems. I think I've needed to true the rim once to dial out a little wobble.
#27
Thread Starter
Senior Member

Joined: Feb 2015
Posts: 511
Likes: 133
From: Pittsburgh, PA
Bikes: Schwinn, Nishiki, Santana, Trek, Rodriguez
The Zac 19 is a pretty strong rim despite being listed as a lightweight. It's a popular budget priced rim for mountain bikers. I got one to replace the rear wheel on my heavy comfort hybrid/errand bike a few years ago after spokes snapped on the original single wall rim, which warped. The Zac 19 was on a budget priced Wheelmaster build, generic loose bearing hub, heavy duty spokes. 700x40 Michelin Protek Cross Max tires, practically bombproof. I've bashed that bike across bombed out pavement and gravel roads while hauling up to 50 lbs of stuff. No problems. I think I've needed to true the rim once to dial out a little wobble.
Thanks
#28
Senior Member

Joined: Aug 2011
Posts: 22,676
Likes: 2,643
From: CID
Bikes: 1991 Bianchi Eros, 1964 Armstrong, 1988 Diamondback Ascent, 1988 Bianchi Premio, 1987 Bianchi Sport SX, 1980s Raleigh mixte (hers), All-City Space Horse (hers)
Ryde doesn't call the ZAC19 rim specifically a "lightweight" rim. It's a part of their "Standard" range, which "varies from lightweight mountainbike rims to heavy duty aluminium rims and almost indestructible stainless steel rims." (The Rival models in that range actually do get called "lightweight" by Ryde.)
The extrusion looks pretty beefy to me, sort of like the Sun CR18, which also shares a very obviously conservative tension rating.
The extrusion looks pretty beefy to me, sort of like the Sun CR18, which also shares a very obviously conservative tension rating.
#29
Senior Member

Joined: Dec 2013
Posts: 2,091
Likes: 350
Referring to link already posted above the mfr gives 110kg as max total load for a bike with zac19 rims. OP has stated the tandem in question weighs 470 pounds. Mfr has several other rims with rated capacity of 130kg and at least one with 180kg capacity. Just going by what the people making and selling the rim have to say.
One more time the mfr gives max spoke tension for a zac19 as 1300Nm which is very close to 130kgpf.
My experience is the zac19 is pretty good. I'd not use it for a tandem, not even a light one.
One more time the mfr gives max spoke tension for a zac19 as 1300Nm which is very close to 130kgpf.
My experience is the zac19 is pretty good. I'd not use it for a tandem, not even a light one.
#30
Senior Member

Joined: Aug 2011
Posts: 22,676
Likes: 2,643
From: CID
Bikes: 1991 Bianchi Eros, 1964 Armstrong, 1988 Diamondback Ascent, 1988 Bianchi Premio, 1987 Bianchi Sport SX, 1980s Raleigh mixte (hers), All-City Space Horse (hers)
Agree, probably a good idea to use something beefier for a 470 lb tandem.
#31
cab horn

Joined: Jun 2004
Posts: 28,353
Likes: 31
From: Toronto
Bikes: 1987 Bianchi Campione
Most DT Swiss rims specify and supply washers, but that's because of no eyelet. You'll only be able to fit washers on certain rims, as the profiles won't match. Lube the nipples, use brass if you can, and remember that a tandem wheel has a lot more stress and load than a conventional wheel. Spoke tension usually decreases with an inflated tyre on, but this shouldn't influence the initial spoke tension.
You have a source for spoke washer use for non eyeletted rims? First i've ever heard of this in 12 years.
Inflated tire spoke tension is the ONLY tension that matters.
#32
Thread Starter
Senior Member

Joined: Feb 2015
Posts: 511
Likes: 133
From: Pittsburgh, PA
Bikes: Schwinn, Nishiki, Santana, Trek, Rodriguez
Referring to link already posted above the mfr gives 110kg as max total load for a bike with zac19 rims. OP has stated the tandem in question weighs 470 pounds. Mfr has several other rims with rated capacity of 130kg and at least one with 180kg capacity. Just going by what the people making and selling the rim have to say.
One more time the mfr gives max spoke tension for a zac19 as 1300Nm which is very close to 130kgpf.
My experience is the zac19 is pretty good. I'd not use it for a tandem, not even a light one.
One more time the mfr gives max spoke tension for a zac19 as 1300Nm which is very close to 130kgpf.
My experience is the zac19 is pretty good. I'd not use it for a tandem, not even a light one.
#33
Senior Member

Joined: Aug 2011
Posts: 22,676
Likes: 2,643
From: CID
Bikes: 1991 Bianchi Eros, 1964 Armstrong, 1988 Diamondback Ascent, 1988 Bianchi Premio, 1987 Bianchi Sport SX, 1980s Raleigh mixte (hers), All-City Space Horse (hers)
I know of rim makers who have both suggested nipple washers for non-eyeletted rims, and specified maximum spoke tension WITHOUT tires installed.
#34
Senior Member

Joined: Aug 2011
Posts: 22,676
Likes: 2,643
From: CID
Bikes: 1991 Bianchi Eros, 1964 Armstrong, 1988 Diamondback Ascent, 1988 Bianchi Premio, 1987 Bianchi Sport SX, 1980s Raleigh mixte (hers), All-City Space Horse (hers)
The mfr is Weinmann, not Ryde. The mfrs have models with same name, apparently some history between mfrs, though not sure if same rim. The 120kgf I posted was for the inflated wheel. I would have liked a beefier rim, but these are the rims we have, no eyelets, no washers. If the rating is 130 then I will leave at 120 and if the rim does fail, will go with Ryde Andra.
#35
Thread Starter
Senior Member

Joined: Feb 2015
Posts: 511
Likes: 133
From: Pittsburgh, PA
Bikes: Schwinn, Nishiki, Santana, Trek, Rodriguez
Well that explains some of the confusion. However, the Ryde website gives specifications for a rim with eyelets (and possibly washers). Our rims have no eyelets/washers, meaning the 130kgf max is not appropriate. So I'm back to thinking that 120kgf is too high.
#36
Senior Member

Joined: Aug 2011
Posts: 22,676
Likes: 2,643
From: CID
Bikes: 1991 Bianchi Eros, 1964 Armstrong, 1988 Diamondback Ascent, 1988 Bianchi Premio, 1987 Bianchi Sport SX, 1980s Raleigh mixte (hers), All-City Space Horse (hers)
It’s not uncommon for rims to be sold in a couple different configurations. I think you can find Sun CR18s without eyelets, too, and Mavic made single-eyelet versions of some of their normally double-eyelet rims for OEM use.
#37
Senior Member

Joined: Dec 2013
Posts: 2,091
Likes: 350
Non-eyeletted rims were once simply known as washer rims. Some mfrs supply the washers and some don't. I started building wheels over 50 years ago so some of my knowledge might be regarded as simply historic trivia. But if historic trivia is also good engineering practice maybe use the washers. Guys I learned from and worked with would never even consider building a non-eyeletted rim without using washers. If some funky modern rim were shaped so that washers just wouldn't fit (this is not the case with your rim) the old guys would simply not build that rim.
Take the nearest empty rim and put one spoke and nipple through it. Move the spoke and nipple around, see how much angle the spoke will move through without binding or forcing. Now reassemble with a washer. It's like you just put a gimbal on that nipple. And the washer spreads the load over a larger area of rim. Spoke pullthrough is not very common. On a heavily loaded tandem with a light rim and no washers you can expect pullthrough.
Tandem falls are no fun. If you want to trust your safety and your loved one with a rim that is specifically not rated for even close to the load you carry you are free to do so. Not a good idea.
Take the nearest empty rim and put one spoke and nipple through it. Move the spoke and nipple around, see how much angle the spoke will move through without binding or forcing. Now reassemble with a washer. It's like you just put a gimbal on that nipple. And the washer spreads the load over a larger area of rim. Spoke pullthrough is not very common. On a heavily loaded tandem with a light rim and no washers you can expect pullthrough.
Tandem falls are no fun. If you want to trust your safety and your loved one with a rim that is specifically not rated for even close to the load you carry you are free to do so. Not a good idea.
#38
Thread Starter
Senior Member

Joined: Feb 2015
Posts: 511
Likes: 133
From: Pittsburgh, PA
Bikes: Schwinn, Nishiki, Santana, Trek, Rodriguez
Non-eyeletted rims were once simply known as washer rims. Some mfrs supply the washers and some don't. I started building wheels over 50 years ago so some of my knowledge might be regarded as simply historic trivia. But if historic trivia is also good engineering practice maybe use the washers. Guys I learned from and worked with would never even consider building a non-eyeletted rim without using washers. If some funky modern rim were shaped so that washers just wouldn't fit (this is not the case with your rim) the old guys would simply not build that rim.
Take the nearest empty rim and put one spoke and nipple through it. Move the spoke and nipple around, see how much angle the spoke will move through without binding or forcing. Now reassemble with a washer. It's like you just put a gimbal on that nipple. And the washer spreads the load over a larger area of rim. Spoke pullthrough is not very common. On a heavily loaded tandem with a light rim and no washers you can expect pullthrough.
Tandem falls are no fun. If you want to trust your safety and your loved one with a rim that is specifically not rated for even close to the load you carry you are free to do so. Not a good idea.
Take the nearest empty rim and put one spoke and nipple through it. Move the spoke and nipple around, see how much angle the spoke will move through without binding or forcing. Now reassemble with a washer. It's like you just put a gimbal on that nipple. And the washer spreads the load over a larger area of rim. Spoke pullthrough is not very common. On a heavily loaded tandem with a light rim and no washers you can expect pullthrough.
Tandem falls are no fun. If you want to trust your safety and your loved one with a rim that is specifically not rated for even close to the load you carry you are free to do so. Not a good idea.




