Rebuiling Rock Shox Quadra 21R
#1
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Rebuiling Rock Shox Quadra 21R
I picked up a vintage Trek 8000 with a Rock Shox Quadra 21R front suspension fork. It doesn't compress. I watched a Youtube video about rebuildiing it, but instead of finding elastomers inside, I found springs. Now I know there were spring rebuild kits for these. I don't know if that is what I have here or a factory variant. Anyhow, I took the springs out and some plastic caps underneath them. Now I'm stuck (get it....stuck) and I cannot figure out how to get the lowers off. Inside it is kinda cruddy, but I do not see any bolt down there to remove to get the lowers off. I am unable to take a photo of the bottom inside of the tube. Any ideas where to go from here?






#2
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From: NW Oregon
Bikes: 1982 Trek 930R Custom, '91 Diamondback Ascent w/ XT, XTR updates, Fuji Team Pro CF road flyer, Specialized Sirrus Gravel Convert, '09 Comencal Meta 5.5 XC, '02 Marin MBX500, '84 Gitane Criterium bike
the info you need begins at 2:00 in this video.
and the springs were installed to replace the polymer stacks.
and the springs were installed to replace the polymer stacks.
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Bikes: 1982 Trek 930R Custom, '91 Diamondback Ascent w/ XT, XTR updates, Fuji Team Pro CF road flyer, Specialized Sirrus Gravel Convert, '09 Comencal Meta 5.5 XC, '02 Marin MBX500, '84 Gitane Criterium bike
#5
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the info you need begins at 2:00 in this video.
and the springs were installed to replace the polymer stacks.
https://www.youtube.com/watch?v=131xrlw99a8&t=142s
and the springs were installed to replace the polymer stacks.
https://www.youtube.com/watch?v=131xrlw99a8&t=142s
Last edited by Jicafold; 06-26-25 at 09:34 AM.
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#7
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From: NW Oregon
Bikes: 1982 Trek 930R Custom, '91 Diamondback Ascent w/ XT, XTR updates, Fuji Team Pro CF road flyer, Specialized Sirrus Gravel Convert, '09 Comencal Meta 5.5 XC, '02 Marin MBX500, '84 Gitane Criterium bike
i've seen the polymers turn to sticky goop, and also seen it turn into a clay-like substance... the clay is easier to deal with... the sticky goop is evil and stubborn beyond comprehension. i ruined a perfectly good military bore brush getting that crap out of a Manitou Answer 1 fork. I used a section of a broom handle to extend the 20mm cannon bore brush.
good luck.
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#9
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That's nice, but I'm not interested in replacing the springs with polymers. That was just curiosity. The real question is.....how do I get the lowers off the fork? That video says there is a 5mm bolt at the bottom. I do not see or feel that.
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the allen hole gets filled with decomposed polymer gunk... i've rebuilt a few of these old forks, and have not found a chemical solution to break down that gunk... i've used an extra-long flat blade #1 screwdriver to remove the gunk... i bought that screwdriver from a Snap on truck long ago to tune motorcycle carbs.... note the "judy screw" listed in the Suspension Fork Parts link i posted... that is what you will need to reach/clean/remove.... that fork has been modified to hold the springs, but it looks like you've gotten the spring seat washers out, which is a good thing!
i've seen the polymers turn to sticky goop, and also seen it turn into a clay-like substance... the clay is easier to deal with... the sticky goop is evil and stubborn beyond comprehension. i ruined a perfectly good military bore brush getting that crap out of a Manitou Answer 1 fork. I used a section of a broom handle to extend the 20mm cannon bore brush.
good luck.
i've seen the polymers turn to sticky goop, and also seen it turn into a clay-like substance... the clay is easier to deal with... the sticky goop is evil and stubborn beyond comprehension. i ruined a perfectly good military bore brush getting that crap out of a Manitou Answer 1 fork. I used a section of a broom handle to extend the 20mm cannon bore brush.
good luck.
#12
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From: NW Oregon
Bikes: 1982 Trek 930R Custom, '91 Diamondback Ascent w/ XT, XTR updates, Fuji Team Pro CF road flyer, Specialized Sirrus Gravel Convert, '09 Comencal Meta 5.5 XC, '02 Marin MBX500, '84 Gitane Criterium bike
extension to unscrew and remove plunger assembly from lower tube (Fig. 3D). The lower tube can now
slide free from upper tube. Compress leg and then pull down sharply on lower tube."
i have a 5mm allen socket like this... Ebay Search: Snap-On Tools FAML5, 5mm 3/8" Drive Extra Long Hex Socket Driver USA Older Logo
it needed a long 3/8 drive extension to reach many of the retainer screws in forks.
the allen screw can be held on the allen socket with a well chosen piece of paper during re-installation, or a dab of sticky grease works.... a good trick to use holding nuts or bolts in sockets too!
Last edited by maddog34; 06-26-25 at 11:12 AM.
#13
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#14
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From: NW Oregon
Bikes: 1982 Trek 930R Custom, '91 Diamondback Ascent w/ XT, XTR updates, Fuji Team Pro CF road flyer, Specialized Sirrus Gravel Convert, '09 Comencal Meta 5.5 XC, '02 Marin MBX500, '84 Gitane Criterium bike
#15
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From: USA - Pittsburgh / Southwest PA
Bikes: Cannondale - Gary Fisher - Giant - Litespeed - Schwinn Paramount - Schwinn (lugged steel) - Trek OCLV
the allen hole gets filled with decomposed polymer gunk... i've rebuilt a few of these old forks, and have not found a chemical solution to break down that gunk... i've used an extra-long flat blade #1 screwdriver to remove the gunk... i bought that screwdriver from a Snap on truck long ago to tune motorcycle carbs.... note the "judy screw" listed in the Suspension Fork Parts link i posted... that is what you will need to reach/clean/remove.... that fork has been modified to hold the springs, but it looks like you've gotten the spring seat washers out, which is a good thing!
i've seen the polymers turn to sticky goop, and also seen it turn into a clay-like substance... the clay is easier to deal with... the sticky goop is evil and stubborn beyond comprehension. i ruined a perfectly good military bore brush getting that crap out of a Manitou Answer 1 fork. I used a section of a broom handle to extend the 20mm cannon bore brush.
good luck.
i've seen the polymers turn to sticky goop, and also seen it turn into a clay-like substance... the clay is easier to deal with... the sticky goop is evil and stubborn beyond comprehension. i ruined a perfectly good military bore brush getting that crap out of a Manitou Answer 1 fork. I used a section of a broom handle to extend the 20mm cannon bore brush.
good luck.
I can attest to this
.
#18
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From: NW Oregon
Bikes: 1982 Trek 930R Custom, '91 Diamondback Ascent w/ XT, XTR updates, Fuji Team Pro CF road flyer, Specialized Sirrus Gravel Convert, '09 Comencal Meta 5.5 XC, '02 Marin MBX500, '84 Gitane Criterium bike
have you gotten the lower half to move on the tubes?
removing the allen screws won't change that "Stuck" status.
#19
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Yes, the lower half does move. However, it could be a bit more slick. I was going clean everything inside and out as best I can. I tend to be a bit obsessive. Alternatively, I suppose I could lightly lube the outside of the stanchion tubes, the visible portion under the boots, and slide things back and forth and call it good. I need to clean out the inside of the tubes....maybe with a rag and such on a stick and a long wire brush.
Last edited by Jicafold; 06-27-25 at 01:23 PM.
#20
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From: NW Oregon
Bikes: 1982 Trek 930R Custom, '91 Diamondback Ascent w/ XT, XTR updates, Fuji Team Pro CF road flyer, Specialized Sirrus Gravel Convert, '09 Comencal Meta 5.5 XC, '02 Marin MBX500, '84 Gitane Criterium bike
ebayt search: 5Pcs 1" Stainless Steel Bore Brush for Drill,25Mm Wire Brush Bore Cleaning Brush
these are similar to the ones i use, but have the drill adapter on them...
i drill a hole in the end of a section of wooden broom handle or doweling, then press them in, to extend them for use in fork tubes.
and be sure to use RockShox Judy Butter grease(now known as "SRAM Butter"), Slickoleum, or equivalent......automotive axle grease is too darn thick and sticky.
these are similar to the ones i use, but have the drill adapter on them...
i drill a hole in the end of a section of wooden broom handle or doweling, then press them in, to extend them for use in fork tubes.
and be sure to use RockShox Judy Butter grease(now known as "SRAM Butter"), Slickoleum, or equivalent......automotive axle grease is too darn thick and sticky.
Last edited by maddog34; 06-27-25 at 02:19 PM.
#21
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ebayt search: 5Pcs 1" Stainless Steel Bore Brush for Drill,25Mm Wire Brush Bore Cleaning Brush
these are similar to the ones i use, but have the drill adapter on them...
i drill a hole in the end of a section of wooden broom handle or doweling, then press them in, to extend them for use in fork tubes.
and be sure to use RockShox Judy Butter grease(now known as "SRAM Butter"), Slickoleum, or equivalent......automotive axle grease is too darn thick and sticky.
these are similar to the ones i use, but have the drill adapter on them...
i drill a hole in the end of a section of wooden broom handle or doweling, then press them in, to extend them for use in fork tubes.
and be sure to use RockShox Judy Butter grease(now known as "SRAM Butter"), Slickoleum, or equivalent......automotive axle grease is too darn thick and sticky.




